• Title/Summary/Keyword: In-process Monitoring

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Monitoring Systems of a Grinding Trouble Utilizing Neural Networks(2nd Report) (신경망 회로를 이용한 연삭가공의 트러블 검지(II))

  • Kwak, J.S.;Kim, G.H.;Ha, M.K.;Song, J.B.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.57-63
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    • 1996
  • Monitoring of grinding troble occurring during the process is classified into the quantitative data which depends upon a sensor and the qualitative knowledge which relies upon an empirical knowledge. Since grinding operation is highly related with a large amount of functional parameters, it is actually deficulty in copying wiht the grinding troubles through the process. To cope with grinding trouble, it is an effective monitoring systems when occurring the grinding process. The use of neural networks is an effective method of detection and/or monitroing on the grinding trouble. In this paper, four parameters which are derived from the AE(Acoustic Emission) signatures are identified, and grinding monitoring system utilized a back propagation learning algorithm of PDP neural networks is presented.

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Extended KNN Imputation Based LOF Prediction Algorithm for Real-time Business Process Monitoring Method (실시간 비즈니스 프로세스 모니터링 방법론을 위한 확장 KNN 대체 기반 LOF 예측 알고리즘)

  • Kang, Bok-Young;Kim, Dong-Soo;Kang, Suk-Ho
    • The Journal of Society for e-Business Studies
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    • v.15 no.4
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    • pp.303-317
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    • 2010
  • In this paper, we propose a novel approach to fault prediction for real-time business process monitoring method using extended KNN imputation based LOF prediction. Existing rule-based approaches to process monitoring has some limitations like late alarm for fault occurrence or no indicators about real-time progress, since there exist unobserved attributes according to the monitoring phase during process executions. To improve these limitations, we propose an algorithm for LOF prediction by adopting the imputation method to assume unobserved attributes. LOF of ongoing instance is calculated by assuming next probable progresses after the monitoring phase, which is conducted during entire monitoring phases so that we can predict the abnormal termination of the ongoing instance. By visualizing the real-time progress in terms of the probability on abnormal termination, we can provide more proactive operations to opportunities or risks during the real-time monitoring.

Process Monitoring of Centerless Grinding Using an AE Monitoring Unit (AE 감시 장치를 이용한 센터리스 연삭 공적의 감시)

  • Kim, Sung-Ryul;Kim, Hwa-Young;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.108-115
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    • 1999
  • Since grinding is a more complicated process than any other machining process, it is hard for operators to setup a grinding machine properly and to find out correctly abnormal grinding states resulting in damages to products. Abnormalities would be caused by improper setup, improper dressing/grinding conditions which are likely to be occurred without skilled operators' attention. In this study, an AE monitoring unit is developed to help operators conduct with ease setup, and set properly dressing/grinding conditions. AErms(root-mean-square) signal being monitored, on-going process states during grinding and dressing is visualized for machine operators to judge whether the processes are in good condition. Evaluation tests are carried out on centerless grinding machines-both cylindrical and internal. The developed AE monitoring system is verified to be useful to check grinding/dressing states in process even in the centerless grinding of which process is most unknown among various grinding methods because of the complex structure.

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Web-based Monitoring System for Mold Manufacturing Process by Indirect Measurement of Cutting Force (절삭력 간접 측정을 통한 웹기반 금형가공공정 감시 시스템)

  • Kim G. H.;Shin B. C.;Choi J. H.;Shin G. H.;Yoon G. S.;Cho M. W.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.82-88
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    • 2006
  • In this paper, the web-based monitoring system is developed for the effective process monitoring of mold manufacturing using web. In developed system, the cutting force for monitoring the manufacturing condition is measured using hall-sensor that is low cost and useful to be installed in a machine tool indirectly. Specially, the current of main spindle in a machine tool is converted into cutting force by various experiments. For effective web-based monitoring, the program which runs in the local computer of client is made to exchange message between a server and a client by making of ActiveX control and the result of manufacturing is shown on web-browser by Ch language. The developed system in this study is the foundation of establishing E-manufacturing in mold factory.

Tool Wear Monitoring System in CNC End Milling using Hybrid Approach to Cutting Force Regulation (하이브리드 방식의 절삭력 평준화를 통한 CNC 엔드 밀링에서의 공구 마모 모니터링 시스템)

  • Lee, Kang-Jae;Yang, Min-Yang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.20-29
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    • 2004
  • A Tool wear monitoring system is indispensable for better machining productivity with guarantee of machining safety by informing the tool changing time in automated and unmanned CNC machining. Different from monitoring using other signals, the monitoring of spindle current has been used without requiring additional sensors on machine tools. For the reliable tool wear monitoring, current signal only of tool wear should be extracted from other parameters to avoid exhaustive analyses on signals in which all parameters are fused. In this paper, influences of force components of parameters on measured spindle current are investigated and a hybrid approach to cutting force regulation is employed for tool wear signal extraction in the spindle current. Finally, wear levels are verified with experimental results by means of real-time feedrate aspects changed to regulate the force component of tool wear.

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Real-time 3D Monitoring & Simulation of Cluster Type Semiconductor Manufacturing Equipments (클러스터형 반도체 장비의 실시간 3차원 모니터링 및 시뮬레이션)

  • 윤택상;한영신;이칠기
    • Proceedings of the IEEK Conference
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    • 2002.06b
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    • pp.41-44
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    • 2002
  • The Semiconductor Industrial are developed after 1940. It was called “Rice of Industrial”. It needs great effect in Electronics. It was developed highly in recent several years with semiconductor manufacturing equipments. Semiconductor manufacturing devices are developed “In-line” type in the first stage. But It was non-effective in modem many type process. Because this reason, Cluster type manufacturing equipments are proposed. Cluster have ability of many-type-process and effective-scheduling by circular type process chamber In this paper. we propose a real-time 3D monitoring and simulation of this semiconductor manufacturing equipments. By proposed monitoring method, we have capability real visual maintanance & virtual simulation. This effective visual 3D monitoring could apply another dangerous environment in entire industrial.

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Classroom lecture monitoring case study

  • Baik, Jai-Wook;Yang, Geun-Dae
    • Journal of the Korean Data and Information Science Society
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    • v.19 no.4
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    • pp.1191-1200
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    • 2008
  • Recently classroom monitoring is becoming important since the lecture is being held in the classroom and academic institutions are interested in the quality assurance. Some institutions have adopted ISO 9000 systems and constructed monitoring system through measurement, analysis and improvement. In this study quality assurance problems in academic institutions and the requirements of ISO 9001:2000 will be briefly discussed. Next we will investigate how to monitor the lecture in the classroom(in-class) using statistical process control techniques such as control charts. Then case study will be given to illustrate the technique to use appropriate statistics. Finally how to monitor the learning process during in-class and after-class will be proposed.

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A study on the In-Process Monitoring of Tool Wear via Ultrasonic Sensor (초음파 센서를 이용한 인프로세스 공구마멸 감시에 관한 연구)

  • Jeong, Eui-Sik;Hwang, Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.94-100
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    • 2000
  • This paper presents a methodology for In-Process monitoring of tool wear by using ultrasonic sensor in turning operation. An integrated single ultrasonic transducer operation at a frequency of 10MHz is placed in contact with the insert tip. The change in amount of the reflected energy from the nose and flank of the tool can be related to the level of tool wear and the mechanical integrity of the tool. As the results, the tool wear monitoring system based on the ultrasonic pulse-echo method was proposed, it is useful to determine a tool life and tool change time.

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Optimum Injection Molding Condition Search With Process Monitoring System (공정 모니터링 시스템을 이용한 최적 사출 조건 설정)

  • Kang, J.K.;Cho, Y.K.;Chang, H.K.;Rhee, B.O.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.54-60
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    • 2007
  • Optimum injection molding condition for a box mold was searched by the Response Surface Analysis(RSA) with the aid of process monitoring system(PMS). Process variables on the control panel of the injection molding machine such as barrel temperatures, screw speed profile, holding pressures, etc. cannot guarantee the uniformity of the material variables directly related with the state of the product in the mold cavity. In order to make sure the state of the resin in the cavity, pressures and temperatures in the cavity, runner and nozzle were monitored in the experiment with the PMS. To accomplish the consistency of the molding process, dependent variables such as the switchover point and holding time were searched with the PMS. With a proper objective function about deflection of the box-type product, the optimum injection molding condition was obtained.

EWMA Control Chart for Monitoring a Process Correlation Coefficient (상관계수의 변동을 탐지하기 위한 EWMA 관리도)

  • 한정혜;조중재
    • Journal of Korean Society for Quality Management
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    • v.26 no.1
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    • pp.108-125
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    • 1998
  • The EWMA(Exponentially Weighted Moving Average) has recently received a great deal of attention in the quality control literature as a process monitoring tool on the shop floor of manufacturing industires, since it is easy to plot, to interpret, and its control limits are easy to obtain. Most a, pp.ications of the EWMA for process monitoring have concentrated on the problem of detecting shifts of a process mean and a process standard deviation with ARL(Average Run Length) properties. But there may be the necessity of controlling linearity on product quality such as the correlation coefficient to the process operator. Control managers may want to protect the increase of a process correlation coefficient value, such as 0, between two variables of interest. However, there are few studies concerned on this part. Therefore, we propose EWMA models for a process correlation coefficient using two transformed statistics, T-statistic and (Fisher's) Z-statistic. We also present some results of simulation by SAS/IML and compare two models.

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