• 한국경영과학회지
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• 제36권1호
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• pp.39-55
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• 2011

Process monitoring has been emphasized for the monitoring of complex system such as chemical processing industries to achieve the efficiency enhancement, quality management, safety improvement. Recently, ICA (Independent Component Analysis) based MSPC (Multivariate Statistical Process Control) was widely used in process monitoring approaches. Moreover, DICA (Dynamic ICA) has been introduced to consider the system dynamics. However, the existing approaches show the limitation that their performances are strongly dependent on the statistical distributions of control variables. To improve the limitation, we propose a novel approach for process monitoring by integrating DICA and LOF (Local Outlier Factor). In this paper, we aim to improve the fault detection rate with the proposed method. LOF detects local outliers by using density of surrounding space so that its performance is regardless of data distribution. Therefore, the proposed method not only can consider the system dynamics but can also assure robust performance regardless of the statistical distributions of control variables. Comparison experiments were conducted on the widely used benchmark dataset, Tennessee Eastman process (TE process), and showed the improved performance than existing approaches.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.589-594
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• 2002

In manufacturing of welded parts which require a proof on acceptance close observation of the process is mandatory. The manufacturer is obliged to document the welding process. An approach for monitoring and recording the process of laser beam welding combining theoretical knowledge, process monitoring and welding experience will be presented. The range of application of a device for co-axial process monitoring was extended up to 20 mm sheet thickness welded in one pass at beam powers of up to 20 kW. Crucial features of the process which refer to the formation of failures were observed. The results presented give rise to the general applicability of the approach for process monitoring and recording as well as failure management.

• 한국기계가공학회지
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• 제14권6호
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• pp.1-6
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• 2015

Tool condition monitoring plays one of the most important roles in the improvement of both machining quality and productivity. In this regard, various process signals and monitoring methods have been developed. However, most of the existing studies used cutting force or acoustic emission signals, which posed risks of interference with the machining system in dynamics, fixturing, and machining configuration. In this study, a feed motor current signal is used as a process signal representing process and tool states in tool breakage monitoring based on an adaptive autoregressive model and unsupervised neural network. From the experimental results using various cases of tool breakage, it is shown that the developed system can successfully detect tool breakage before two revolutions of the spindle after tool breakage.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1998년도 하계학술대회 논문집 G
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• pp.2390-2392
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• 1998

In this paper, we discuss the development of monitoring system with data process equipment which transfers data from Remote Terminal Unit(RTU) to monitoring computer. The RTUs sense temperature, pressure and PLC(Programmable Logic Controller) nodes conditions of scrubber in semiconductor manufacture processing. The data Process equipment is connected every RTU and a monitoring computer through serial communication. This equipment receives informations from RTU, process data, and transfers them to monitoring computer. To avoid congestion in data communication, task scheduling algorithm used RT O/S(Real-Time Operating System) is embedded in ROM which is a part of data Process equipment.

• 한국산학기술학회논문지
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• 제17권7호
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• pp.374-379
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• 2016

실시간 공정 감시 체계는 공정에서 발생된 이상상황을 조기에 감지하도록 설계된다. 공정 감시를 위해 패턴 인식과 머신 러닝 분야에서 비선형 방법론을 비롯한 다양한 방법들이 사용되고 있는 상황이다. 본 연구에서는 데이터의 불균형이 존재하는 공정으로부터 얻은 데이터에 기반한 공정 감시 모델을 제시한다. 정상 조업영역의 과거 데이터는 쉽게 얻을 수 있지만 특정 이상 상황에 대한 이상 데이터는 상대적으로 많지 않다. 이러한 상황에서는 필터링 방법의 활용이 공정 감시 성능 향상에 도움이 될 수 있는데 이는 데이터 모델링에 필요 없는 데이터 산포를 제거하거나 필터링함으로써 달성된다. 본 연구에서는 다양한 선형 및 비선형 방법에 기반한 모니터링 모델들의 감시 성능을 회분식 공정 데이터를 활용하여 비교 검증하였으며 이를 통해 향상된 감시 성능을 얻을 수 있었다.

• 산업공학
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• 제18권3호
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• pp.350-360
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• 2005

This paper considers a strategy for planning of rework in semiconductor monitoring burn-in test process. The equipment error in monitoring burn-in test process generates many defects. These defects are transformed into good products by rework process, i.e. retest. Rework has the advantage of saving production costs. But rework increases holding costs and incurs rework costs. In monitoring burn-in test process, rework depends on operator's experience with no pre-defined specification. In practice, a number of rework activities are performed with respect to the product importance and inventory quantity. Moreover, disregard for order jobs schedule have caused due date penalties. So a strategy for planning of rework by which order jobs schedule are not affected is suggested. Futhermore, production costs, rework costs and inventory costs for planning of rework are considered.

• 한국기계가공학회지
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• 제15권3호
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• pp.1-7
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• 2016

The cutting processes used for monitoring engineering includes analysis and feedback about strange conditions, tools collision and tools wear in real time, for improving the working ratio of equipment and productivity. In this study, we proposed monitoring using profibus to increase the reliability as the most important factor for cutting monitoring. The profibus can increase the reliability of cutting monitoring for cutting torque of a main spindle motor and a feed motors through PLC-based interface.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2001년도 ICCAS
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• pp.102.1-102
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• 2001

In this work, extensions to partial least squares (PLS) for wastewater treatment (WWT) process monitoring are discussed. Conventional data gathered by monitoring WWT systems are usually time varying, high dimensional, correlated and nonlinear, PLS has been shown to be an efficient approach in modeling and monitoring high dimensional and correlated data. To represent dynamic and nonlinear features of the data several kinds of dynamic nonlinear PLS (DNLPLS) models have been proposed. However, the complexity and ambiguity of the models make them unsuitable for WWT monitoring, Recently, dynamic fuzzy PLS (DFPLS) was proposed ...

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2001년도 ICCAS
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• pp.105.4-105
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• 2001

This paper describes a newly designed multipoint process monitoring system based on a NIR acousto-optic tunable filter. The NIR multipoint process monitoring system consists of a NIR AOTF device for wavelength selection, an InGaAs array sensor, and a specially designed iin-line type of optical fiber probe. Unlike a FTS(Fourier Transform Spectrometry) or grating based monitoring system, an AOTF has no moving parts, and it can be rapidly tuned to any wavelength in its operating range within microseconds. Thus, the AOTF is advantageous in terms of faster spectral imaging capability and rigidity required for industrial monitoring environment. In the current feasibility evaluation, an enhanced optical fiber probe with 3 monitoring points was used. However, ...

• 대한기계학회논문집
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• 제16권1호
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• pp.156-161
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• 1992

본 연구에서는 이송축 직류 서보 모터의 전류신호와 NC정보를 이용해서 선삭 가공상태를 감시하는 시스템을 개발하였다. 모터 전류는 가공 부하의 상태를 잘 나 타내며, NC 장치에 내장되어 있기 때문에 신호 검출을 위한 별도의 센서가 필요 없어 서 공구가 수시로 바뀌는 NC작업 감시를 위한 유효한 신호이다. 또 NC 정보로부터 작업을 예측함으로써 감시 대상을 명확히 하고 신뢰성을 높이고자 하였다. 전체적인 감시 시스템의 프로그래밍 언어로는 C를 사용하여, 실시간 감시처리를 가능하게 하였 다.