• Title/Summary/Keyword: In-pipe welding

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Analysis of Residual Stresses for the Multipass Welds of 316L Stainless Steel Pipe by Neutron Diffraction Method (중성자 회절법에 의한 316L 스테인리스강 배관 다층용접부의 잔류응력 해석)

  • 김석훈;이재한
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.64-70
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    • 2003
  • Multipass welds of the 316L stainless steel have been widely employed in the pipes of Liquid Metal Reactor. Owing to localized heating and subsequent rapid cooling by the welding process, the residual stress arises in the weld of the pipe. In this study, the residual stresses in the 316L stainless steel pipe welds were calculated by the finite element method using ANSYS code. Also, the residual stresses both on the surface and in the interior of the thickness were measured by HRPD(High Resolution Powder Diffractometer) instrumented in HANARO Reactor. The experimental data and the calculated results were compared and the characteristics of the distribution of the residual stress discussed.

Machinability Evaluation of Sl7C Steel according to Workpiece Temperature (제관용 Sl7C의 소재온도에 따른 가공성 평가)

  • 정영훈;김전하;강명창;김정석;김정근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.493-497
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    • 2002
  • In the part industry, pipe has required high accuracy in surface roughness and size. Especially, when producing the high frequency welding pipe, cutting process is very important as the finishing process that remove the hot welding bead. The objective of this paper is to investigate the hot machining high frequency welded pipe by simulation and experimental tests. To test the cutting process as hot machining, all cutting environment is reproduced in turning with heating system, and the test is accomplished by comparing with room temperature machining and hot machining in consideration of cutting force, tool wear and cutting temperature.

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Adaptive Multitorch Multipass SAW

  • Moon, H.S.;Beattie, R.J.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.1-6
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    • 2001
  • This paper describes several advances in sensor and process control techniques for applications in Submerged Arc Welding (SAW), which combine to give a fully automatic system capable of controlling and adapting the overall welding process. This technology has been applied in longitudinal and spiral pipe mills and in pressure vessel production.

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Fitting Pipe Flange Process Research Using Orbital Forming (오비탈 성형을 이용한 피팅 파이프 플랜지 공정연구)

  • Kim, TaeGual;Park, JoonHong;Park, YoungChul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.57-62
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    • 2015
  • A large variety of pipe flanges are required in the marine and construction industry. Pipe flanges are usually welded or screwed to the pipe end and are connected with bolts. This approach is very simple and has been widely used for a long time; however, it results in high development costs and low productivity, and the products made through this approach usually have safety problems in the welding area. In this research, a new approach for forming pipe flanges based on cold forging and the floating die concept is presented. This innovative approach increases the effectiveness of the material usage and saves time and costs compared with the conventional welding method. To ensure the dimensional accuracy of the final product, finite element analysis (FEA) was carried out to simulate the process of cold forging, and orthogonal experiment methods were used to investigate the influence of four manufacturing factors (stroke of distance, pin die angle, forming of pipe diameter, and speed of the die) and predict the best combination of them. The manufacturing factors were obtained through numerical and experimental studies, which show that the approach is very useful and effective for the forming of pipe flanges and could be widely used in the future.

Characteristics of Driving Efficiency and Bearing Capacity for Long Steel Pipe Pile Method without Welding (무용접 장대강관말뚝 공법의 항타 및 지지력 특성)

  • 백규호
    • Journal of the Korean Geotechnical Society
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    • v.16 no.1
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    • pp.235-241
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    • 2000
  • The existing methods for installation of long steel pipe pile have some uneconomical problems such as increase of installation cost and period due to the welding of two piles and removal of soil plug, and decrease of driving efficiency due to the increase of driving resistance resulting from time effect during the welding of piles and removal of soil plug, etc. Thus, in this study, new installation method for long steel pipe pile is suggested to solve the existing problems, and calibration chamber tests were performed to investigate both driving and economical efficiency for the suggested method. The test results showed that the new method increased bearing capacity, and decreased the installation cost and period for long steel pipe piles compared with existing methods.

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Characteristics of Driving Efficiency and Bearing Capacity for Non-welded Long Steel Pipe Pile Method (무용접 장대강관말뚝 공법의 항타 및 지지력 특성)

  • 백규호;이상일;박진석
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.10a
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    • pp.381-388
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    • 1999
  • The existing methods for installation of long steel pipe pile have some uneconomical problems such as increase of installation cost and period due to the welding of two piles and removal of soil plug, and decrease of driving efficiency due to the increase of driving resistance by time effect during the welding of piles and removal of soil plug, etc. Thus, in this study, new installation method for long steel pipe pile is suggested to work out the existing problems, and calibration chamber tests are peformed to investigate both driving and economical efficiency for the suggested method. The test results showed that the new installation method has increase bearing capacity as well as reduce installation cost and period for long steel pipe piles as compared with existing methods.

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