• 제목/요약/키워드: In-line Inspection

검색결과 535건 처리시간 0.029초

회전 속도가 급격히 변화하는 베어링의 양부 검사 기법 개발 및 검사 기준 최적화 (Development of Inspection Methods for Bearing Faults with a Rapid Change of Rotation Speed and Optimization of Pass/Fail Criteria)

  • 양원석;이원표;이종우
    • 한국자동차공학회논문집
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    • 제25권3호
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    • pp.273-286
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    • 2017
  • We develop an inspection method for bearing faults with a rapid change in the rotation speed and present indexes for the pass/fail inspection. At the end of line, impulse noises generated by the operation of machines and conveyors may distort the inspection results. In this paper, we present robust inspection indexes for bearing faults under impulse noises, by taking into account fault signals having pulse train. Using logistic regression, we optimize the pass/fail criterion for each index and evaluate the performance of the inspection indexes based on the total error rate.

건설현장 안전점검체계 개선을 위한 기초연구 (A Preliminary Study for Reformation(or Improvement) of Construction Safety Inspection Systems)

  • 한재구;이수경
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 추계 학술논문 발표대회
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    • pp.104-105
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    • 2014
  • Construction safety inspections come in a wide variety of types. The types of inspection are, 1) a self-checking and a periodical-checking by contractors, 2) a site inspection by Ministry of Land, Infrastructure and Transprt (MOLIT) or licensing organizations and 3) others. In this situation, there are needs to determine fuction of the safty inspection and roll of stakeholders for the inspection to avoid unnecessary duplication and serious omission. The result of this study indicates a guide line for improving of consturcion safety inspection systems as a fundamental research.

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수중용 선체외판 길함 검사용 장치 개발 (An Underwater Inspection System to Detect Hull Defects of a Ship)

  • 김영진;조영준;이강원;손웅희
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.281-284
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    • 2006
  • After building a ship in a shipyard, there are so many repeated inspection of welding seam defects and painting status before delivering to the ship's owner. An inspection on the bottom part of a ship in commercial service should be done in every two years for the purpose of safety and for the prevention of ship speed deterioration. conventional welding seam inspection systems are rely on the visual inspection by human or the ultrasonic inspection for the selective part of a ship. This paper suggests a remote controlled inspection system for the examination of large ships or steel structures. The proposed system moves in contact with the ship under inspection and have a CCD camera to provide visual-guidance information to a remotely located human worker. Additionally this system utilizes a weld line tracking algorithm for an optimal position control. We verified the effectiveness of the inspection system by experimental data.

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영상처리를 이용한 원사공정 검사시스템 (A Yarn Process Inspection System Using Image Processing)

  • 임창용;신동원;윤장규
    • 한국정밀공학회지
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    • 제30권5호
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    • pp.513-519
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    • 2013
  • Line scan camera has been widely used in the area of inspection of glass, film, fabric, iron, PCB and etc. due to the high resolution and the high speed. We developed the line scan based vision system to inspect tangled and cut-off status of yarn in the manufacturing process. The original image is binarized with a proper threshold, and the gap distances in the yarn are measured in real time, so finally the status of the process is decided by the maximum value of the gap distance. All procedures are executed in real time by realization of multi-processed threads. By implementation of this system, the error of the yarn in manufacturing process can be precedently monitored and the loss of the yarn is decreased efficiently.

형상 매칭법을 이용한 비이클 실링 검사 시스템 개발 (Development of Vehicle Sealing Inspection System Using Geometry Matching Method)

  • 이정호;박찬희;서영수;이형수;김한주
    • 한국생산제조학회지
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    • 제22권1호
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    • pp.150-155
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    • 2013
  • This work present a new method of sealing inspection system for vehicle in which foam rubber materials are used for sealing the vehicle parts. This system is composed from a devices comprising non-contact and real-time scanning on visual inspection in machine parts. We have been investigated qualitative factors that influenced on sealing system of vehicle structure which flexibly attenuated vibration and plenty of foam rubber materials having elastic property. However, there are different factors which still depended on outdated technique (personnel subjective judgment) in the performance inspection of rubber parts, specially for cross section inspection. Through a newly developed inspection system which recently applied for the production line, we successfully achieved more effective results of matching rate by about 80 % in the sealing performance inspection with 0.7% to 1.4% in the repeated errors. These are resulted from non-contacted response by CCD camera and vision program using geometry matching method. We expect that this system may be widely applied in the strict inspection parts of more diverse cross-section in future.

LCD 구동 모듈 PCB의 자동 기능 검사를 위한 Emulated Vision Tester (Emulated Vision Tester for Automatic Functional Inspection of LCD Drive Module PCB)

  • 주영복;한찬호;박길흠;허경무
    • 전자공학회논문지SC
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    • 제46권2호
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    • pp.22-27
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    • 2009
  • 본 논문에서는 LCD 구동 모듈 PCB의 기능 검사를 위한 자동 검사 시스템인 EVT (Emulated Vision Tester)를 제안하고 구현하였다. 기존의 대표적인 자동검사 방법으로는 전기적 검사나 영상기반 검사방식이 있으나 전기적 검사만으로는 Timing이 주요한 변수가 되는 LCD 장비에서는 검출할 수 없는 구동불량이 존재하며 영상기반 검사는 영상획득에 일관성이 결여되거나 Gray Scale의 구분이 불명확하여 검출결과의 재현성이 떨어진다. EVT 시스템은 Pattern Generator에서 인가된 입력 패턴 신호와 구동 모듈을 통한 후 출력되는 디지털 신호를 직접 비교하여 패턴을 검사하고 아날로그 신호 (전압, 저항, 파형)의 이상 여부도 신속 정확하게 검사할 수 있는 하드웨어적인 자동 검사 방법이다. 제안된 EVT 검사기는 높은 검출 신뢰도와 빠른 처리 속도 그리고 간결한 시스템 구성으로 원가 절감 및 전공정 검사 자동화의 실현을 가능케 하는 등 많은 장점을 가진다.

실시간 영상처리를 이용한 표면흠검사기 개발 (The Development of Surface Inspection System Using the Real-time Image Processing)

  • 이종학;박창현;정진양
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.171-171
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    • 2000
  • We have developed m innovative surface inspection system for automated quality control for steel products in POSCO. We had ever installed the various kinds of surface inspection systems, such as a linear CCD and a laser typed surface inspection systems at cold rolled strips production lines. But, these systems cannot fulfill the sufficient detection and classification rate, and real time processing performance. In order to increase detection and classification rate, we have used the Dark, Bright and Transition Field illumination and area type CCD camera, and fur the real time image processing, parallel computing has been used. In this paper, we introduced the automatic surface inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms and its performance obtained at the production line.

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클러스터링 알고리즘을 이용한 SMT 검사기의 검사시간 단축 방법 (The Reduction Methods of Inspection Time for SMT Inspection Machines Using Clustering Algorithms)

  • 김화중;박태형
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 D
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    • pp.2453-2455
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    • 2003
  • We propose a path planning method to reduce the inspection time of AOI (automatic optical inspection) machines in SMT (surface mount technology) in-line system. Inspection windows of board should be clustered to consider the FOV (field-of-view) of camera. The number of clusters is desirable to be minimized in order to reduce the overall inspection time. We newly propose a genetic algorithm to minimize the number of clusters for a given board. Comparative simulation results are presented to verify the usefulness of proposed algorithm.

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기존터널 안전진단 결과를 통한 근접시공 시 터널 안정성 평가 (Tunnel Safety Diagnosis in Near-excavation by In-depth Inspection of Tunnel)

  • 김석재;김민석;김준철;유영일;오정배;오세준
    • 터널과지하공간
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    • 제16권4호
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    • pp.347-356
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    • 2006
  • 기존의 단선터널에 근접하여 신설터널의 시공시 기존터널의 안정성 확보를 최우선하기 위해 건전도 평가를 반영한 안정성 검토 수행 및 터널의 안전확보를 위해 검토 반영된 사례를 분석하였다. 건전도 평가결과 및 근접도 구분에 따른 신설터널에 대한 대책으로 선대구경수평심발과 Line Drilling을 병용하고 민가구간은 무진동암파쇄공법을 적용하여 진동과 소음을 허용치 이내로 제어하였다. 또한 신설터널 시공중에 발생할 수 있는 기존구조물에 대한 영향을 평가하여 열차의 운행과 사용중인 구조물의 안정성 확보를 위하여 Basset System을 계획하였다.

송전선로 드론 순시·정밀점검 운용 및 공공용 드론길 구축방안에 대한 연구 (Drone Operation Scheme for Patrolling & Inspecting Power Transmission Lines and on Public Drone Road Construction)

  • 우정욱;박준영;김석태;이재경;류서현
    • KEPCO Journal on Electric Power and Energy
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    • 제6권3호
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    • pp.271-278
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    • 2020
  • KEPCO Research Institute developed a GIS-based autopilot drone inspection system for electric power facilities and since its pilot application in 2017, it has been successfully used to detect defects in power transmission lines. This paper presents how to operate this system in the field of power line inspection. Power transmission lines are located in a wide variety of environments such as plains, mountains, river crossings, sea crossings, and industrial areas. Among these, some transmission lines are difficult for human workers to access because of their geographies and some should be checked more often due to their severe contamination. Considering these field conditions, we classified drone operation in two categories to increase its effectiveness and efficiency - patrol surveillance and detailed inspection tasks. This paper describes the detailed procedures of the two tasks above and their field application experiences. In addition, this paper newly proposes how to construct public drone roads by using the information of KEPCO's power transmission lines.