• 제목/요약/키워드: Improving fatigue life

검색결과 91건 처리시간 0.027초

피로강도 향상을 위한 표면마찰교반법의 가공조건 및 비드형상 (Bead Shape and Conditions of Friction Stir Processing to Improve Fatigue Strength)

  • 박정웅;안규백;김흥주;조병철
    • Journal of Welding and Joining
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    • 제31권4호
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    • pp.73-79
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    • 2013
  • Burr grinding, Tungsten Inert Gas (TIG) dressing, ultrasonic impact treatment, and peening are used to improve fatigue life in steel structures. These methods improve the fatigue life of weld joints by hardening the weld toe, by improving the bead shape, and by creating the compressive residual stress. In this study, a new post-weld treatment method improving the weld bead shape and metal structure at the welding zone using Friction Stir Processing (FSP), a welding process, is proposed to enhance fatigue life. For that, a pin-shaped tool and processing condition employing Friction Stir Processing (FSP) is established through experiments. Experimental results revealed that fatigue life is improved by around 50% compared to as-welded fatigue specimens by reducing the stress concentration at the weld toe and by generating a metal structure finer than that of flux-cored arc welding (FCAW).

브레이스 마운팅 결합부의 피로 수명에 관한 실험적 연구 (An Experimental Study on Fatigue Life of Brace Mounting Joint)

  • 김동우
    • 한국생산제조학회지
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    • 제7권3호
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    • pp.104-109
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    • 1998
  • This document is a experimental study on fatigue life of brace mounting weld joint. A brace is used to put sub-frame together on the main frame with high strength bolts. It has low fatigue life so a patch is in need for improving a fatigue characteristics of welded joint in brace mounting This paper presents the most pertinent patch size for truck. For this, a critical stress is computed at the point of fatigue crack occurred on truck frame by finite Element Analysis. Using by this critical stress. Designers are able to determin whether fatigue crack is occurred and are able to select a pertinent patch type. And then, with a selected patch type, structural joint stiffness was estimated to compare to the conventional and other patch type or brace mounting Finally, fatigue test were performed to prove a suitability of selected prototype compare with the conventional and other patch type or brace mounting.

Ultrasonic Impact Treatment(UIT)효과가 용접재의 피로수명에 미치는 영향 (The Effect of Ultrasonic Impact Treatment(UIT) for Fatigue Life of Weldment)

  • 송준혁;이현우
    • 한국자동차공학회논문집
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    • 제18권6호
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    • pp.38-45
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    • 2010
  • Welding structures are designed to endure its expected life. The most important factors are life. Especially on welded structure, fatigue strength is critical. So this study performed a research on Box and T shape weldment specimen to examine the influence of welding type. In this experiment, the results indicate Box shape was available in more than T shape. Fatigue tests were performed to evaluate the fatigue strength of the both as-welded and statically pre-loaded specimens by 3 point bending load. Fatigue life can be improved by using Ultrasonic Impact Treatment(UIT) effect. Ultrasonic Impact Treatment(UIT) is excellent for eliminating the tensile residual stresses and generating compressive residual stresses which elevate fatigue strength of welded structures. Also, this shows that welding part has better fatigue life and welding was performed well. In this study, to evaluate the Ultrasonic Impact Treatment(UIT) effect, for welding structure, the experiment was conducted at various levels of stress range between 100MPa and 500MPa. From the test results, it was indicated that fatigue performance was improving by Ultrasonic Impact Treatment(UIT)

현가장치재의 피로수명향상 공법개발에 관한 연구 (A Study of Development Methods of Fatigue Life Improvement for the Suspension Material)

  • 박경동;정찬기
    • 한국자동차공학회논문집
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    • 제12권1호
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    • pp.196-202
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    • 2004
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on adopting residual stress(in this thesis). The compressive residual stress was imposed on the surface according to each shot velocity(57, 70, 83, 96 m/sec) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methods mentioned above, the following conclusions have been drawn. 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. And in stage I, ΔKth, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

실험계획법을 적용한 Lower Control Arm의 피로수명 형상 최적설계 (Shape Optimization for Improving Fatigue Life of a Lower Control Arm Using the Experimental Design)

  • 김민수;이창욱;손성효;임홍재;허승진
    • 한국자동차공학회논문집
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    • 제11권3호
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    • pp.161-166
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    • 2003
  • In order to improve the fatigue lift of a lower control arm in the vehicle suspension, a new shape optimization procedure is presented. In this approach, the shape control point concept is introduced to reduce the numbers of shape design variables. Also, the two-level orthogonal way is employed to evaluate the design sensitivity of fatigue life with respect to those shape design variables, because the analytical design sensitivity information is not directly supplied from the commercial CAE softwares. In this approach, only the six design variables are used to approximate the shape of lower control arm. Then, performed are only 10 fatigue life analyses including the baseline design, 8 DOE models and the final design. The final design, the best combination obtained from the sensitivity information, can maximize the fatigue lift nearly two times as that of the baseline design, while reducing the 12 percentage of weight than it.

니들 롤러 베어링의 피로 수명 향상에 대한 연구 (Improvement in Fatigue Life of Needle Roller Bearing)

  • 다리스렝 스르멩닥와;아마노프 아웨즈한;편영식
    • Tribology and Lubricants
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    • 제35권4호
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    • pp.237-243
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    • 2019
  • Through this study, we investigate the effects of ultrasonic nanocrystal surface modification (UNSM) technology on the fatigue life of needle roller bearings. The fatigue life of untreated and UNSM-treated needle roller bearings is evaluated using a roller fatigue tester at various contact stress levels under oil-lubricated conditions. We can ascertain that the fatigue life of an UNSM-treated needle roller bearing was extended by approximately 34.3% in comparison with an untreated one, where the effectiveness of UNSM technology diminishes with increasing contact stress. The surface roughness and surface hardness of needle roller bearings before and after being treated by UNSM technology are compared and discussed to understand the role of UNSM technology in improving the fatigue life of needle roller bearings. In addition, a fractograph of the damaged bearings is observed using a scanning electron microscopy to shed light on the fracture mechanisms of bearings under different contact stress levels. We can therefore conclude that the application of UNSM technology to the needle roller bearings improves the fatigue life by reducing the friction coefficient and increasing the wear resistance; this may be attributed to a reduction in surface roughness from 0.5 to $0.149{\mu}m$ and an increase in surface hardness from 58 to 62 HRc.

Effects of Red Ginseng on Exercise Capacity and Peripheral Fatigue in Mice

  • Kim, Daehyun;Lee, Byounggwan;Kim, Heejin;Kim, Mikyung
    • Physical Therapy Rehabilitation Science
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    • 제10권2호
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    • pp.175-184
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    • 2021
  • Objective: Fatigue can decrease both quality of life and work efficiency. Ginseng is one of the most popular herbal treatments for improving personal health, with applications in treating fatigue. However, the exact mechanisms of anti-fatigue effects are still unclear. Thus, we investigated the effect of red ginseng powder (RGP) on exercise capacity and peripheral fatigue using both behavioral and molecular experiments in mice. Design: Four-groups behavioral and molecular experiment. Methods: Male 6-weeks-old ICR mice were treated with distilled water, 100, and 200 mg/kg RGP for 5 days via oral administration. The exercise capacity of each animal group was measured by locomotor activity, rota-rod, hanging wire, and cold swimming tests. Additionally, after performing the treadmill to induce fatigue, lactate expression and molecular experiments were investigated using mice gastrocnemius. Results: Mice treated with RGP exhibited increased exercise capacity in the behavioral tests. Additionally, RGP induced a dose-dependent decrease in lactate levels after high-intensity exercise, and Monocarboxylate transporter (MCT) 4 expression increased in groups treated with RGP. However, there was no significant change in MCT1. Conclusions: These results suggest that RGP exerts several anti-fatigue properties by lower lactate and improved exercise capacity. Increased MCT4 expression may also affect lactate transport. Thus, this study suggests that the anti-fatigue properties of RGP might be associated with MCT4 activity.

굽힘 하중하의 고장력강 용접 연결부의 피로 평가 (Fatigue Assessment of High Strength Steel Welded Joints Under Bending Loading)

  • 이명우;김윤재;박준협
    • 대한기계학회논문집A
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    • 제38권10호
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    • pp.1163-1169
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    • 2014
  • 본 연구에서는 자동차 서스펜션 구조에 일반적으로 사용되는 용접부 형상에 대하여 굽힘 하중에 의한 피로수명을 예측할 수 있는 절차를 개발하였다. 이종 재료로 이루어진 실제 제품 용접 연결부의 피로수명 예측을 위해, 복잡한 형상의 제품을 단순화한 용접 시편을 설계하고 이에 대한 굽힘 피로 시험을 진행한 후 모멘트-피로수명(M-N) 선도를 제시하였다. 응력 집중에 의한 영향을 분석하기 위해 시편의 형상을 모델링 한 후 정적 하중에 대한 유한요소해석을 수행하여 균열 발생부의 응력을 구하고 응력-피로수명(S-N) 선도를 제시하였다. 유한요소해석을 통해 구한 응력과 이론 계산을 통해 구해준 응력을 이용하여 응력집중계수를 계산하였고, 응력집중부의 피로평가 방법 개선을 위해 보편적으로 사용되는 피로노치계수 평가법과 굽힘 피로 시험 결과를 비교 검토하였다. 그 결과, 이종 재질 용접 연결부의 정확한 피로 수명평가를 위해서는 기하형상을 고려한 피로노치계수 평가 분석뿐만 아니라 두 소재의 맞대기 용접 시편에 대한 피로 시험을 수행해 주어야 할 것으로 판단된다.

홀 확장 판재의 피로균열 발생수명 예측에 관한 연구 (A Study on the Prediction of Fatigue Crack Initiation Life of Hole Expansion Plate)

  • 이동석;이준현
    • 한국정밀공학회지
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    • 제20권2호
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    • pp.129-135
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    • 2003
  • The fatigue life of a structure can be enhanced by improving the mechanical and metallurgical aspects to strengthen the material around regions of high stress. Coldworking of holes in structures is one of the mechanical methods of strengthening material. The material for this research is A12024-T351 which is used for the primary member or aircraft. Specimens were tested under constant amplitude loading and residual stresses measured by X-ray diffraction technique. Fatigue crack initiation life was evaluated by a strain-life equation which was considered initial residual stress and residual stress relaxation exponent as a function of the strain amplitude. The predictions on fatigue crack initiation life were compared with experimental results. A wide range of discrepancies between them was found.

완화 홈이 가공된 액슬구동축의 응력집중 및 피로수명 평가 (Investigation of Stress Concentration and Fatigue Life of Axle Drive Shaft with Relief Groove)

  • 신재명;한승호;한동섭
    • 한국기계가공학회지
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    • 제11권1호
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    • pp.88-94
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    • 2012
  • An axle drive shaft with double joint shaft, cross kit and yoke has an important role by transferring power and changing steering angle between axle and wheel in power train system. It has been used widely in the heavy machinery requiring a high reliability in the power train system. At fatigue failures of the axle drive shaft with the long span, a relatively high stress concentration at a snap ring groove on the drive shaft brings to significant fatigue damages under repeated loading condition. As Peterson's suggestions on this study, a relief groove in the vicinity of the snap ring groove is applied by decreasing the stress concentration and improving the fatigue life of axle drive shaft. By using FEM analysis, the decreasing effect of the stress concentration and extended fatigue life are due to the change of design parameters related with size and location of the relief groove. The relief groove with the design parameters such as d/b=2.0 and r/h=1.2 enables to decrease the stress concentration of 22.3% and increase the fatigue life more than 3 times by comparing with no relief groove application.