• Title/Summary/Keyword: Improvement of Surface Layer

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Effects of Underlayer(TiN, TiCN) on Transverse Rupture Strength, Bonding Strength and Cutting Tool Life of Cemented Carbide Coated with Titanium Carbide by CVD Process (화학흡착(CVD)법에 의한 TiC 흡착시 하경사(TiN, TiCN)이 피복 길항합금의 항면력, 흡착력 및 공패수명에 미치는 영향)

  • Lee, Geon U;O, Jae Hyeon;Lee, Gyu Won
    • Journal of the Korean institute of surface engineering
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    • v.24 no.1
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    • pp.16-16
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    • 1991
  • Generally brittle eta phase produced during TiC deposition has a effect on the TRS (transverse rupture strength ; thoughness). Therefore it is necessary to reduce eta(η), phase for the improvement of tool life. At this experiment some properties (TRS, bonding strength, tool life, eta phase)have been investigated by inserting TiN or TiCN underlayer between TiC layer and substrate. The results obtained were as follows; 1. by inserting underlayer eta phase were decreased and TRS was increased, but the bonding strength was decreased. 2. the diffusion of W, Co from the substrate was hindered by the underlayer. 3. TiC layer with TiCN underlayer had the finsest grain size. 4. by inserting underlayer (TiCN or TiN) the tool life was improved and especially notch and crater wear resistance was greatly improved.

Effects of Underlayer (TiN, TiCN) on Transverse Rupture Strength, Bonding Strength and Cutting Tool Life of Cemented Carbide Coated with Titanium Carbide by CVD Process (화학증착(CVD)법에 의한 TiC 증착시 하부층(TiN, TiCN)이 피복 초경합금의 항절력, 접착력 및 공구수명에 미치는 영향)

  • 이건우;오재현;이주완
    • Journal of the Korean institute of surface engineering
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    • v.25 no.1
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    • pp.16-23
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    • 1992
  • Generally brittle eta phase produced during TiC deposition has a bad effect on the TRS (transverse rupture strength ; thoughness). Therefore it is necessary to reduce eta(η) phase for the improvement of tool life. At this experiment some properties (TRS, bonding strength, tool life, eta phase) have been investigated by inserting TiN or TiCN underlayer between TiC layer and substrate. The results obtained were as fellows; 1. by inserting underlayer eta phase was decreased and TRS was increased, but the bonding strength was decreased. 2. the diffusion of W, Co from the substrate was hindered by the underlayer. 3. TiC layer with TiCN underlayer had the finsest gain size. 4. by inserting underlayer (TiCN or TiN) the tool life was improved and especially notch and crater wear resistance was greatly improved.

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Plasma Oxidation Effect on Ultralow Temperature Polycrystalline Silicon TFT on Plastic Substrate

  • Kim, Yong-Hae;Moon, Jae-Hyun;Chung, Choong-Heui;Yun, Sun-Jin;Park, Dong-Jin;Lim, Jung-Wook;Song, Yoon-Ho;Lee, Jin-Ho
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1122-1125
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    • 2006
  • The TFT performances were enhanced and stabilized by plasma oxidation of the polycrystalline Si surface prior to the plasma enhanced atomic layer deposition of $Al_2O_3$ gate dielectric film. We attribute the improvement to the formation of a high quality oxide interface layer between the gate dielectric film and the poly-Si film. The interface oxide has a predominant effect on the TFT's characteristics, and is regulated by the gap distance between the electrode and the polycrystalline Si surface.

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Laser Surface Treatment of Magnesium Alloy using ZrO2 for Corrosion Resistance (내식성 향상을 위한 마그네슘합금의 ZrO2 적용 레이저 표면 처리)

  • Yoon, Sangwoo;Kang, Dongchan;Kim, Joohan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.93-100
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    • 2016
  • The laser surface treatment of magnesium alloy was studied. $ZrO_2$ was used as sintering ceramics, and its corrosion resistance was verified. Appropriate laser parameters were proposed for homogeneous solidification of the sintered layer. The chemical compositions of the sintered layer were analyzed with laser-induced breakdown spectroscopy. $Na_2SO_4$ was used for a corrosion test, and the resistance of the sintered sample was confirmed. The microstructures of the sintered parts were also examined. The solidified grains on the top sintered surface were observed; however, reasonable fusion was obtained at the interface between the baseline and the ceramics. Laser surface treatment using $ZrO_2$ on magnesium alloy showed an improvement in corrosion resistance.

Improvement of Electrochemical Properties and Thermal Stability of a Ni-rich Cathode Material by Polypropylene Coating

  • Yoo, Gi-Won;Son, Jong-Tae
    • Journal of Electrochemical Science and Technology
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    • v.7 no.2
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    • pp.179-184
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    • 2016
  • The interface between the surface of a cathode material and the electrolyte gives rise to surface reactions such as solid electrolyte interface (SEI) and chemical side reactions. These reactions lead to increased surface resistance and charge transfer resistance. It is consequently necessary to improve the electrochemical characteristics by suppressing these reactions. In order to suppress unnecessary surface reactions, we coated cathode material using polypropylene (PP). The PP coating layer effectively reduced the SEI film that is generated after a 4.3 V initial charging process. By mitigating the formation of the SEI film, the PP-coated Li[(Ni0.6Co0.1Mn0.3)0.36(Ni0.80Co0.15Al0.05)0.64)]O2(NCS) electrode provided enhanced transport of Li+ ions due to reduced SEI resistance (RSEI) and charge transfer resistance (Rct). The initial charge and discharge efficiency of the PP-coated NCS electrode was 96.2 % at a current density of 17 mA/g in a voltage range of 3.0 ~ 4.3 V, whereas the efficiency of the NCS electrode was only 94.7 %. The presence of the protective PP layer on the cathode improved the thermal stability by reducing the generated heat, and this was confirmed via DSC analysis by an increased exothermic peak.

Effect of Shot Peening on Microstructural Evolution of 500-7 Ductile Cast Iron

  • Zhang, Yubing;Shin, Keesam
    • Applied Microscopy
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    • v.48 no.3
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    • pp.73-80
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    • 2018
  • Ductile cast iron is widely used for many automotive components due to its high wear resistance and fatigue resistance in addition to the low cost of fabrication. The improvement of wear resistance and fatigue properties is key to the life time extension and performance increase of the automobile parts. Surface nanocrystallization is a very efficient way of improving the performance of materials including the wear- and fatigue-resistance. Shot peening treatment, as one of the popular and economic surface modification methods, has been widely applied to various materials. In this study, ductile cast iron specimens were ultrasonic shot peening (USP) treated for 5 to 30 min using different ball size. The microstructures were then microscopically analyzed for determination of the microstructural evolution. After the USP treatment, the hardness of pearlite and ferrite increased, in which ball size is more effective than treatment time. With USP treatment, the graphite nodule count near the surface was decreased with grain refinement. The lager balls resulted in an increased deformation, whereas the smaller balls induced more homogenously refined grains in the deformation layer. In addition, formation of nanoparticles was formed in the surface layer upon USP.

The Effects of Gas Compositions During Post Nitriding on the AISI 316L Stainless Steel after Plasma Carburizing

  • Lee, Insup
    • Journal of the Korean institute of surface engineering
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    • v.48 no.6
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    • pp.269-274
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    • 2015
  • In this experiment, post-nitriding treatment was performed at $400^{\circ}C$ on AISI 316 stainless steel which was plasma carburized previously at $430^{\circ}C$ for 15 hours. Plasma nitriding was implemented on AISI 316 stainless steel at various gas compositions (25% $N_2$, 50% $N_2$ and 75% $N_2$) for 4 hours. Additionally, during post nitriding Ar gas was used with $H_2$ and $N_2$ to observe the improvement of surface properties. After treatment, the behavior of the hybrid layer was investigated by optical microscopy, X-ray diffraction, and micro-hardness testing. Potentiodynamic polarization test was also used to evaluate the corrosion resistance of the samples. Meanwhile, it was found that the surface hardness increased with increasing the nitrogen gas content. Also small percentage of Ar gas was introduced in the post nitriding process which improved the hardness of the hardened layer but reduced the corrosion resistance compared with the carburized sample. The experiment revealed that AISI 316L stainless steel showed better hardness and excellent corrosion resistance compared with the carburized sample, when 75% $N_2$ gas was used during the post nitriding treatment. Also addition of Ar gas during post nitriding treatment degraded the corrosion resistance of the sample compared with the carburized sample.

Study on the Roughness Improvement using Parameter of Rapid Prototyping (쾌속조형 파라미터를 이용한 표면형상정밀도 향상에 관한 연구)

  • Park, Gae-Duck;Kim, Tae-Ho;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.77-84
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    • 2007
  • As a life cycle of product bas shortend, Rapid prototypiug has come into the spotlight to shortened the time of producint a prototype. But It followed in laminated directivity and of the prototype production which is decided the interference which Beccuase of invisible rough surface, some inferences have occured during an assembly hour. Consequently, This study on rapid prototyping has parameter to determine surface roughness and surface form precision of total shape. In order to improve Surface form precision, it can control parameters which are Laminate Height, Layer Hatch Overcue, Fill Cure Depth. In addition, we found the parameter which have a deep effect on surface roughness among various parameters, and then, tried to reduce the interference that can be occurred by surface roughness during assembly.

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Electrolytic silane deposition to improve the interfacial adhesion Ag and epoxy substrate (Ag/에폭시간 계면 접착력 향상을 위한 전해 실란 처리)

  • Wonhyo Kong;Gwangryeol Park;Hojun Ryu;Inseob Bae;Sung-il Kang;Seunghoe Choe
    • Journal of the Korean institute of surface engineering
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    • v.56 no.1
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    • pp.77-83
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    • 2023
  • The reliability of leadframe-based semiconductor package depends on the adhesion between metal and epoxy molding compound (EMC). In this study, the Ag surface was electrochemically treated in a solution containing silanes in order to improve the adhesion between Ag and epoxy substrate. After electrochemical treatment, the thin silane layer was deposited on the Ag surface, whereby the peel strength between Ag and epoxy substrate was clearly improved. The improvement of peel strength depended on the functional group of silane, implying the chemical linkage between Ag and epoxy.

Square footing on geocell reinforced cohesionless soils

  • Biswas, Sefali;Mittal, Satyendra
    • Geomechanics and Engineering
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    • v.13 no.4
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    • pp.641-651
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    • 2017
  • Ground improvement with use of geosynthetic products is globally accepted now. The present paper discusses the improvement in bearing capacity of square footing placed at surface of cohesionless soil reinforced with geocell. Mohr-Coulomb failure criterion has been used in the observations. To study effects of geocell with respect to planar geogrid, model tests were conducted on planar reinforcement also. A comparative study of unreinforced soil and soil reinforced with plane geogrid and geocell has also been made. Numerical analysis results obtained by PLaxis have been compared with those obtained from model tests and were found to be in good agreement. A parametric study revealed the role of length of reinforcement, spacing between layers, placement of reinforcement from top surface etc. on bearing capacity. A design example given in paper illustrates the savings in cost of construction of footing on reinforced sand. The study shows that there is improvement in bearing capacity with respect to unreinforced soil which is of the order of 86%. Similarly settlement reduction is 13.07% for single layer of geocell which for double layers of geocell is 693% and 86.48% respectively. The cost reduction in case of reinforced soil is 35% as compared to unreinforced soil.