• Title/Summary/Keyword: Impeller Design

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Fault Detection and lsolation System for centrifugal-Pump Systems: Parity Relation Approach (원심펌프 계통의 고장검출진단시스템 : 등가관계 접근법)

  • Park, Tae-Geon;Lee, Kee-Sang
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.1
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    • pp.52-60
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    • 1999
  • This paper deals with a fault detection and isolation scheme for a DC motor driven centrifugal pump system. The emphasis is placed on the design and implementation of the residual generatorm, based on parity relation, that provides decision logic unit with residuals that will be further processed to detect and isolate three important faults in the system;brush fault, impeller fault, and the speed sensor fault. Two process faults are modelled as multiplicative type faults, while the sensor fault as an additive one. With multiplicative fault, the implementation of the residual generator needs the time varying transformation matrix that must be computed on-line. Typical implementation methods lack in generality because only a numerical approximation around the assumed fault levels is employed. In this paper, a new implementation method using well tranined neural network is proposed to improve the generality of the residual generator. Application results show that the fault detection and isolation scheme with the proposed residual generator effectively isolates three major faults in the centrifugal pump system even with a wide range of fault magnitude.

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Parametric Study for the Squeal Noise Reduction of an Automobile Water Pump (자동차용 워터펌프의 스퀼소음 저감을 위한 영향도 분석)

  • Kim, Bohyeong;Jung, W.;Baek, H.;Kang, D.;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.7
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    • pp.624-630
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    • 2013
  • In this study, a parametric study is performed to investigate the squeal noise of an automobile water pump. The squeal noise studied in this paper is generated by the self-excited torsional resonance of the rotating shaft, and this noise is related to the stick-slip phenomenon of the mechanical seal in the water pump. The mechanical seal friction has the characteristics of the negative velocity-gradient. The equations of motion of multiple-degree-of-freedom torsional vibration model is constructed by the Holzer's method and then the equation is transformed to an equivalent single-degree-of-freedom torsional resonance simulation model. A squeal noise criteria is determined by the simulation model to perform the parametric study. The design parameters(the mass moment of inertia of the pulley, the mass moment of inertia of the impeller, the length of the shafts, the radius of the shafts, spinning speed of the shafts, the position of the mechanical seal, radius of the mechanical seal, and normal load of the mechanical seal) are investigated to confirm the stability for the squeal noise.

The measurement and analysis of Regenerative Pump Noise (재생펌프 소음특성의 측정 및 해석에 관한 연구)

  • Kim, Tae-Hoon;Seo, Young-Soo;Jeong, Weui-Bong;Jeong, Ho-Kyeong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.1067-1071
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    • 2004
  • In this paper, the characteristic of the regenerative pump is reviewed by the measurement and the analysis. The dominant noise sources are harmonic components of the rotating impeller frequency. The acoustic characteristics and the noise source position at the dump are identified. In order to reduce the high-level peak noise, the interior flow of the pump chamber is analyzed by CFD (Computational Fluid Dynamics). Acoustic pressure is calculated with Ffowscs Williams and Hawkings equation. As the result of the analysis new design of the pump chamber is recommended. The recommended pump is compared with original pump by evaluating the RMS value of a interior static pressure and the sound pressure level. The new pump chamber recommended by analysis results is proved by a process of the measurement. The overall SPL of a recommended pump is reduced about 3 dBA.

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Evaluation of Waterjet Cavitating Performances for a Amphibious Vehicle (수륙양용장갑차용 워터젯 추진기 캐비테이션 성능 평가)

  • Jaemoon Han;Dojun Kim;Jeongil Seo;Taehyung Kim;Gundo Kim;Jinsuk Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.5
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    • pp.296-304
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    • 2023
  • Cavitation tests for a waterjet propulsor of an amphibious vehicle are carried out in the Large Cavitation Tunnel. Waterjet pump performances and cavitation characteristics including thrust breakdown performances are investigated in the tests. In addition, cavitation characteristics for waterjet propulsors working inside the intake are calculated by using a commercial CFD code, Star-CCM+. Sliding mesh is implemented to a rotating impeller and the k-epsilon turbulence model is chosen. Cavitation bubble growth and collapse are estimated using the Schnerr-Sauer cavitation model based on Rayleigh-Plasset equation. Calculated results agree fairly well with experimental results. The re-design of the waterjet propulsor is performed to enhance waterjet cavitating performances and calculated results show that waterjet thrust breakdown characteristics are significantly improved.

Study on the cantilever ratio optimization of high-temperature molten salt pump for molten salt reactor based on structural integrity

  • Xing-Chao Shen;Yuan Fu;Jian-Yu Zhang;Jin Yang;Zhi-Jun Li
    • Nuclear Engineering and Technology
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    • v.56 no.9
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    • pp.3730-3739
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    • 2024
  • The high-temperature molten salt pump is the core equipment in the small modular molten salt reactor with media temperatures up to 700 ℃. The cantilever ratio of the molten salt pump is usually large. Excessively large cantilever ratios cause increased deformations and rotational amplitudes at the impeller, thus affecting the operational stability of the main pump; small cantilever ratios cause heavy temperature gradients, thus affecting the structural integrity evaluation. This paper used numerical simulation methods to calculate and analyze the temperature field, stress, and structural integrity, optimized the pump shaft cantilever length of the original scheme based on structural integrity using the dichotomy method, and analyzed the rotor dynamics of the optimization results. The results of this study show that the thermal expansion load caused by the temperature difference has a significant mechanical effect on the structure; the first-order critical speed of the rotor system of the optimized schemes has been improved, and the amplitude of the unbalanced response has been significantly reduced, which not only improves the operational stability of the rotor, also contributes to the compact design of the main pump of a small modular molten salt reactor.

Comparative study on the performance of Pod type waterjet by experiment and computation

  • Kim, Moon-Chan;Park, Warn-Gyu;Chun, Ho-Hwan;Jung, Un-Hwa
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.2 no.1
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    • pp.1-13
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    • 2010
  • A comparative study between a computation and an experiment has been conducted to predict the performance of a Pod type waterjet for cm amphibious wheeled vehicle. The Pod type waterjet has been chosen on the basis of the required specific speed of more than 2500. As the Pod type waterjet is an extreme type of axial flow type waterjet, theoretical as well as experimental works about Pod type waterjets are very rare. The main purpose of the present study is to validate and compare to the experimental results of the Pod type waterjet with the developed CFD in-house code based on the RANS equations. The developed code has been validated by comparing with the experimental results of the well-known turbine problem. The validation also extended to the flush type waterjet where the pressures along the duct surface and also velocities at nozzle area have been compared with experimental results. The Pod type waterjet has been designed and the performance of the designed waterjet system including duct, impeller and stator was analyzed by the previously mentioned m-house CFD Code. The pressure distributions and limiting streamlines on the blade surfaces were computed to confirm the performance of the designed waterjets. In addition, the torque and momentum were computed to find the entire efficiency and these were compared with the model test results. Measurements were taken of the flow rate at the nozzle exit, static pressure at the various sections along the duct and also the nozzle, revolution of the impeller, torque, thrust and towing forces at various advance speed's for the prediction of performance as well as for comparison with the computations. Based on these measurements, the performance was analyzed according to the ITTC96 standard analysis method. The full-scale effective and the delivered power of the wheeled vehicle were estimated for the prediction of the service speed. This paper emphasizes the confirmation of the ITTC96 analysis method and the developed analysis code for the design and analysis of the Pod type waterjet system.

Low Noise Vacuum Cleaner Design (저소음 청소기 개발)

  • Joo, Jae-Man;Lee, Jun-Hwa;Hong, Seun-Gee;Oh, Jang-Keun;Song, Hwa-Gyu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.939-942
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    • 2007
  • Vacuum cleaner is a close life product that can remove various dusts from our surroundings. However well vacuum cleaner clean our environments, many people are looking away from it, due to its loud noise. Its noise causes a big trouble in the usual life, for example, catch calls, TV watching and discussing etc. To reduce these inconveniences, noise reduction methods and systematic design of low noise vacuum cleaner are studied in this paper. At first, sound quality investigation is performed to get the noise level and quality that make people TV watching and catch calls available. Based on the European and domestic customer SQ survey result, sound power, peak noise level and target sound spectrum guideline are studied and introduced. As a second, precise product sound spectrums are designed into each part based on the sound quality result. Fan-motor, brush, mainbody, cyclone spectrums are decided to get the final target sound based on the contribution level. Fan-motor is the major noise source of vacuum cleaner. Specially, its peak sound, RPM peak and BPF Peak, cause the people nervous. To reduce these peak sounds, high rotating impeller and diffuser are focused due to its interaction. A lot of experimental and numerical tests, operation points are investigated and optimization of flow path area between diffusers is performed. As a bagless device, cyclones are one of the major noise sources of vacuum cleaner. To reduce its noise, previous research is used and adopted well. Brush is the most difficult part to reduce noise. Its noise sources are all comes from aero-acoustic phenomena. Numerical analysis helps the understanding of flow structure and pattern, and a lot of experimental test are performed to reduce the noise. Gaps between the carpet and brush are optimized and flow paths are re-designed to lower the noise. Reduction is performed with keeping the cleaning efficiency and handling power together and much reduction of noise is acquired. With all above parts, main-body design is studied. To do a systematic design, configuration design developments technique is introduced from airplane design and evolved with each component design. As a first configuration, fan-motor installation position is investigated and 10 configuration ideas are developed and tested. As a second step, reduced size and compressed configuration candidates are tested and evaluated by a lot of major factor. Noise, power, mass production availability, size, flow path are evaluated together. If noise reduction configuration results in other performance degrade, the noise reduction configuration is ineffective. As a third configuration, cyclones are introduced and the size is reduced one more time and fourth, fifth, sixth, seventh configuration are evolved with size and design image with noise and other performance indexes. Finally we can get a overall much noise level reduction configuration. All above investigations are adopted into vacuum cleaner design and final customer satisfaction tests in Europe are performed. 1st grade sound quality and lowest noise level of bagless vacuum cleaner are achieved.

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The Study of the Design and Control for the Hydrogen Recirculation Blower Noise and Vibration Reduction (수소 재순환 블로어 소음 진동 저감을 위한 설계 및 제어에 관한 연구)

  • Bae, Ho June;Ban, Hyeon Seok;Noh, Yong Gyu;Jang, Seok Yeong;Lee, Hyun Joon;Kim, Chi Myung;Park, Yong Sun
    • Journal of Hydrogen and New Energy
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    • v.25 no.5
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    • pp.509-515
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    • 2014
  • At the fuel processing system (FPS) of fuel cell vehicle, hydrogen recirculation blower (HRB) is used for the recirculation of remained hydrogen after reaction. In this paper, noise and vibration improvement of HRB is studied by changing design and control. It is checked the campbell diagram and critical speed for stability of rotor, and housing stiffness is improved using simulation of frequency response function (FRF). A method is suggested that can decrease the unbalance amount of the rotor and impeller which main source of noise and vibration. In order to reduce the noise during deceleration of blower, electrical braking is applied and tested the risk impact of durability. Founded the optimum switching frequency of the motor control, and reduced the idle rpm by increasing of aerodynamic performance. The superiority of paper is proved by measurement of the improved product's noise and vibration.

A Study on the Design and Analysis of the Fuel Boost Pump Motor Assembly for an Aircraft (항공기용 연료승압펌프 모터 조립체 설계에 대한 연구)

  • Lee, Jung-hoon;Kim, Joon-tae
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.1-8
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    • 2018
  • The fuel pump, which is used for an aircraft, was first developed in Korea through the Civil-Military Dual Components Development Program. The BLDC motor type, which is superior to the DC brush motor when considering efficiency, endurance, and explosive environmental characteristics, was applied to the fuel pump given its capacity and operating condition. The magnetic flux of the permanent magnet was analyzed based on the magnet flux density equation, using the Maxwell equation and the environmental condition. The motor performance, according to the load, was analyzed using the finite element method in order to design validation. The motor assembly was developed by designing the motor drive and the EMI filters. The performance test results of the motor assembly for the fuel boost pump were consistent with the analysis.

Upgrade Development of a Centrifugal Compressor for Marine Engine Turbochargers (선박용 터보차져 원심압축기의 성능향상 개발)

  • Oh, Jong Sik;Oh, Koon Sup;Yoo, Kwang Taek
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.1 s.6
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    • pp.43-50
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    • 2000
  • Upgrade development of a high pressure ratio centrifugal compressor in marine engine turbochargers is presented. A new matched operating point at increased speed of rotation was determined through system cycle analysis using the exisitng test data of turbine performance. Under some severe restrictions for geometric parameters, the state-of-the-art methods of both aerodynamic design and CFD analysis were applied, in which only an impeller, a vaned diffusor and some part of casing wall were modified. Prototype hardware was fabricated and assembled for system performance tests. Excellent performance in pressure ratio and efficiency was obtained over whole speed region. Reduced surge and choke margin was, however, observed at design speed of rotation.

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