• Title/Summary/Keyword: Impeller Blades

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Study of the Flow in Centrifugal Compressor

  • Xu, Cheng;Amano, Ryoichi Samuel
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.3
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    • pp.260-270
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    • 2010
  • Reducing the losses of the tip clearance flow is one of the keys in an unshrouded centrifugal compressor design and development because tip clearances are large in relation to the span of the blades and also centrifugal compressors produce a sufficiently large pressure rise in single stage. This problem is more acute for a low flow high-pressure ratio impeller design. The large tip clearance would cause flow separations, and as a result it would drop both the efficiency and surge margin. Thus a design of a high efficiency and wide operation range low flow coefficient centrifugal compressor is a great challenge. This paper describes a recent development of high efficiency and wide surge margin low flow coefficient centrifugal compressor. A viscous turbomachinery optimal design method developed by the authors for axial flow machine was further extended and used in the centrifugal compressor design. The compressor has three main parts: impeller, a low solidity diffuser and volute. The tip clearance is under a special consideration in this design to allow impeller insensitiveness to the clearance. A patented three-dimensional low solidity diffuser design method is used and applied to this design. The compressor test results demonstrated to be successful to extend the low solidity diffusers to high-pressure ratio compressor. The compressor stage performance showed the total to static efficiency of the compressor being about 85% and stability range over 35%. The test results are in good agreement with the design.

Effects of Casing Shape on the Performance of a Small-sized Centrifugal Compressor

  • Kim, D.W.;Kim, H.S.;Kim, Youn-J.
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.3
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    • pp.132-139
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    • 2003
  • The effects of casing shapes on the performance and the interaction between an impeller and a casing in a small-sized centrifugal compressor are investigated. Especially, numerical analyses are conducted for the centrifugal compressor with both a circular casing and a volute one. The optimum design for each element (i.e., impeller, diffuser and casing) is important to develop an efficient and compact compressor using alternative refrigerant as working fluids. Typical rotating speed of the compressor is in the range of 40,000∼45,000 rpm. The impeller has backswept blades due to tip clearance and a vane diffuser has wedge type. In order to predict the flow pattern inside an entire impeller, vaneless diffuser and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For computations of compressible turbulent flow fields, the continuity and time-averaged Navier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure recovery and loss coefficients are obtained for various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. The static pressure around the casing and pressure difference between the inlet and outlet of the compressor are measured for the circular casing.

Numerical Analysis on the Effect of Flow Rate Variation in Double-Suction Centrifugal Pump (양흡입 원심펌프에 있어서 유량변화의 영향에 관한 수치해석적 연구)

  • An, Young-Joon;Shin, Byeong-Rog
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.6
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    • pp.51-56
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    • 2010
  • A numerical simulation is carried out to investigate the effect of flow rate variation and performance characteristics of double-suction centrifugal pump. Two types of pump which have different impeller inlet breadth and curvature of the shroud line consist of six blades impeller and shroud ring. Finite-volume method with structured mesh and $k-\omega$ Shear Stress Transport turbulence model was used to guaranty more accurate prediction of turbulent flow in the pump impeller. Total head, power and overall efficiency were calculated to obtain performance characteristics of two types of pump according to the variation of flow rate. From the results, impeller having smooth curve along the shroud line obtained good performance. The lower flow rate, the more circulation region, flow unsteadiness and complicate flow pattern are observed. Complicated internal flow phenomena through impellers such as flow separation, pressure loss, flow unsteadiness and performance are investigated and discussed.

Experimental Study for the Effect of Dimensional Parameters on the Performance of Small Centrifugal Fans (소형 원심형 팬의 형상변수가 성능에 미치는 영향에 대한 실험적 연구)

  • Choi, Jong-Soo;Rhee, Wook
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.57-63
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    • 1998
  • The performance of a centrifugal fan depends on the dimensional parameters of impeller, such as the inlet and exit diameter, area ratio, relative flow angles to the blade, and number of blades. These design parameters, however, are inter-related, so it is very difficult to identify the effect of each parameter to the fan performance. In this experimental study the effect of the design parameters on the performance of a small centrifugal impeller being used for vacuum cleaners are investigated. Total 30 shrouded impellers with 120mm diameter were tested and the results were non-dimensionalized to compare their performance.

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A Study on the Acoustic-Field Analysis of the Suction Housing using the Reverse Engineering (Reverse Engineering을 이용한 석션 하우징의 음장해석)

  • Yang, Jeong-Jik;Lee, Dong-Ju
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.464-471
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    • 2011
  • We tried to analyze sound field of the interior of housing installed with an impeller using the Boundary Element Method (BEM) with the Kirchhoff-Helmholtz integral equation. In order to increase the accuracy of our analysis, reverse engineering technology, which has been developed in recent years. We measured and treated geometrical data with 3D scanning of the practical research object. After modeling by the reverse engineering, we analyzed variation of the BPF as adding vibration frequency and variation of the sound field of the interior of housing by changing the number of impeller blades. We also tried an analysis of free degree variation. Then, we proposed the analysis accuracy and noise reducing method by analysis result.

A Study on the Performance of a Centrifugal Pump with Two-Phase Flow (기-액 2상유동에 따른 원심펌프 성능변화에 대한 연구)

  • Lee, Jong C.;Kim, Youn J.;Kim, C.-S.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.3 s.8
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    • pp.12-18
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    • 2000
  • In this study, experimental and numerical analyses are carried out to investigate the performance of centrifugal pump with various air admitting conditions. Experiments on the pump performance under air-water two-phase flow are accomplished using a centrifugal pump with semi-open type impeller having three, five and seven blades, respectively. Also, the numerical analysis of turbulent air-water two-phase flow using the finite volume method has been carried out to obtain the pressure, velocities and void fraction on the basis of a so-called bubbly flow model with the constant size and shape of cavity. The results obtained through this study show the reasonable agreements within the range of bubbly flow regime. There are promising developments concerning application of the present study for the flow in a centrifugal pump with two-phase flow conditions and efforts must be followed to improve the turbulence model and two-phase flow model for turbomachinery.

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Development of Standard Series for Turbo Blowers (터보 블로워 표준화 제품 개발 사례)

  • Song, Kween;Kim, Kwang-Ho;Kim, Shin Hyoung;Kim, Hwe-Ryong
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.99-103
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    • 2000
  • This paper describes the development of standard series for turbo blowers. In mass production system, it is very required to standardize blowers to improve the productivity of ordering, estimating, manufacturing. To standardize blowers, we performed researches on the effects of $b_1$(impeller inlet width), $b_2$(impeller outlet width), ${\beta}_1$(blade inlet angle), ${\beta}_2$(blade outlet angle), Z(number of blades) of impellers and geometry of casing experimentally. Through this study, we chose the several best model of turbo blowers with high efficiency and low noise, which represent each specific speed series 63, 80, 100, 125, 160, 200, 250, 315. After the development of such standardized blowers, the test results are used to prepare the fan geometry and performance database for a selection software.

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An Experimental Study on Flow Characteristics of Centrifugal Turbomachinery According to The Volute Shape Change (원심형 터보기계의 볼류트형상 변화에 따른 유동특성에 관한 실험적 연구)

  • Park Dae-Song;Jeon Kyung-Joon;Joo Won-Gu
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.623-626
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    • 2002
  • The object of present study is to find the flow characteristics of centrifugal turbomachinery according to the volute shape change. The experiments were carried out for two model; volute-A designed by free vortex conditions and volute-B designed for use in high mass flow rate conditions using the volute-A test results, Flow measurements were taken in shrouded impeller with 12 backward type blades by using a five-hole pilot-tube and carried out in 4 flow rate, $Q/Q_d\;=0,43,\;1.0,\;1.27,\;1,47$, respectively, For volute-B, we found that pressure distribution was more uniform at high flow rate and from $Q/Q_d\;:\;0,43\;to\;Q/Q_d\;:\;1,20$, losses decreased and efficiency increased compare with volute-A.

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The Development of a Processor for an Industrial Mixer (산업용 교반기의 유동해석용 전/후처리 장치의 개발)

  • Kim Min-Chul;Kim Youngkyu;Hur Nahmkeon
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.627-630
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    • 2002
  • In the present study a mesh generation program is developed for the flow analysis of industrial mixers. With this program one can select various design parameters such as impeller types, vessel type, number of baffles, number of blades, blade pitched angle, stages of impeller, rotational speed etc. Post processing capabilities are also imbedded in the program. Along with brief explanation of the program, examples of flow simulation for various type of mixers by using the program are also presented to show effectiveness of the program. It is expected that this program can be used to understand the effect of design parameters on the performance of particular type of the mixer, and hence to achieve the optimal design.

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A Study on the Flow Characteristics of Mixer by Impeller Types (임펠러 형상에 따른 교반기의 유동특성에 관한 연구)

  • 양창조;최민선;이영호
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.7
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    • pp.899-905
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    • 2003
  • Mixers are used in several industrial applications where it is necessary to strongly mix reactants in a short period of time (eg. reaction injection molding, ceramics manufacturing, crystallization). However, despite their widespread use, mixing flow characteristics in these systems have not been rigorously investigated. Influence of blade shapes on the mixing time and the power consumption per unit volume in two kinds of impeller including the mixing effects are studied by PIV experiment. A series of the experiments were carried out to achieve a better mixing effect in simple baffle arrangement and tall vessel with modified impellers(two kinds of blades : pitched blade turbine and rushton turbine). Results show that periodic vortex from the mixing layer is predominant and related unsteady flow characteristics prevail over the entire region.