• Title/Summary/Keyword: Impact wear

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Dynamic Characteristics of Link Mechanism with Clearance (간극이 있는 링크기구의 동특성)

  • 최연선;배성준
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.1050-1057
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    • 1999
  • The existence of clearance at the link joint of a machine is inevitable for assembly and mobility. During the cyclic operation of a machine, rapid changes of the direction and magnitude of connection forces cause momentary loss of contact between the pin and the bushing at the link joint. Contact loss at the clearance joint gives rise to undesirable impact. The impulsive force affects on the performance of the machine, and leads to excessive vibration, noise and faster wear in the connecitons. In this paper, experiment and theoretical analysis were carried out for the variation of crank speed and clearance size. The link mechanism employed in this investigation was newly designed to check the effects of parameter changes on the occurrence of contact loss and on the magnitude of the impact force. The contact loss and impact position were calculated with various driving conditions.

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Impact Toughness and Cracking Behavior of a Railroad Weldment with Preheating Conditions (예열온도 변화에 따른 레일용접부의 충격인성 및 균열특성)

  • Lee, Hae-Woo;Shin, Yong-Teak
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.1
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    • pp.62-72
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    • 1998
  • High carbon steel is used for rails due to the excellent wear resistance, however the welding of high carbon steel is more difficult than that of mild steel owing to the high hardenability and sensitivity to cracking at the weldment. In this study, the impact toughness and cracking behavior of a rail weldment were evaluated as function of preheating temperatures. Impact toughness were more excellent in the specimen welded with preheating temperature above $250^{\circ}C$ than that below $100^{\circ}C$, and cracks were not detected in the specimen welded with preheating temperature above $250^{\circ}C$.

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The Effect of Harder Second Phase on Mechanical Properties of Compacted/Vermicular Graphite Cast Iron (CV 흑연주철의 기계적 성질에 미치는 경질의 제2상의 영향)

  • Park, Yoon-Woo
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.84-90
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    • 1999
  • In this study, CV cast iron was reverse transformed to produce harder second phase surrounding graphite nodules, and then the microstructure and related mechanical properties of the reverse transformed CV cast iron were investigated by using optical microscopy and by carrying out hardness, tension and impact test. The formation of hard second phase surrounding graphite nodules increased the hardness in CV cast iron. The marked increase in hardness was resulted from the formation of martensite surrounding graphite nodule. It is expected from these results that the formation of martensite surrounding graphite nodule would improve the wear resistance of CV cast iron. The formation of both martensite and pearlite surrounding graphite nodule improved the tensile properties. Impact properties were decreased with increasing the volume fraction of hard second phase. However, the reduced impact properties could be recovered through phase transformation of martensite into pearlite and sorbite by tempering.

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Evaluation of Impact Factor on Ballast Track in Subway using Field Test (지하철 자갈도상 궤도의 충격계수 평가)

  • Park, Kyun-Seo;Son, Chol-Su;Yun, Jong-Kyeong;Choi, Jung-Youl;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.484-493
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    • 2006
  • This paper is presented the test results to evaluate the healthiness of the ballast in subway. The test includes the dynamic load test in servicing Line the screen classification test of aggregates and the wear test. From the results, the aspect and the property of the ballast are evaluated. The dynamic load tests the relationship between the deterioration of the ballast and the fluctuation of loads. The assesexplain sment of impact factor based on the field test results in a good property of test blocks is proposed.

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Development of GMAW Process with Twin Torch for Wide Overlay using Compound Filler Plate (분말 용가재판을 사용한 광폭 오버레이용 트윈토치 GMAW 공정개발)

  • Hwang, Kyu-Min;Kim, Sung-Deok;Jung, Byung-Ho;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.44-49
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    • 2008
  • Generally, wear plate is steel plate having improved surface contact strength and impact strength by surface hardening which is welded using materials with good corrosion resistance, wear resistance and thermal resistance property. CFP GMAW(Compound Filler Plate Gas Metal Arc Welding) is the cladding method using GMAW with the CFP, which is bound with waterglass, on the substrate. It has advantages of reducing compound powder loss, uniform penetration, and preventing hardness decrease. To develope mass production technique of CFP GMAW process for production of high quality wear plate, the method for controling shallow penetration and increasing productivity is required. In this study, twin torch method applied to CFP GMAW process for increasing productivity. And the method was developed by controling penetration control, CFP dry time, gas formation flux and water glass concentration. As a result, applying twin torch method to CFP GMAW process was possible and high quality wide bead could be made without overlap joint.

The Effects of Antimony and Tin Addition on the wear resistance properties of ductile cast iron (구상흑연주철의 내마모성에 미치는 Sb 및 Sn 의 영향에 관한 연구)

  • Kwon, Young-Hoon;Kim, Chang-Gyu;Kim, Buk-Suk;Kim, Sung-Han;Cheon, Byung-Wook;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.11 no.6
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    • pp.463-474
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    • 1991
  • The effect of $0.01{\sim}0.10%$ Sb and Sn on the wear resistance of ductile cast iron was investigated. The hardness was increased with Sb to 0.10%, but the elongation and the impact value were decreased. The tensile strength was increased with up to 0.05% Sb, however decreased with $0.05{\sim}0.10%$ Sb. The hardness and the tensile strength were increased and the elongation was decreased with up to 0.10% Sn. The nodularity of graphite was decreased with above 0.08% Sb however Sn had no effect on that. When the maximum compressive stress was low ($42kg.f/mm^2$), the weigth loss was decreased with increased hardness and when that was high ($54kg.f/mm^2$ and $65kg.f/mm^2$), the weight loss did not depend upon the hardness. The pearlite stabilization with Sb and Sn increased with the wear resistance of ductile cast iron.

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A Study on the Influence of Ceramic Coating on Characteristics of Friction and Abrasion of Aluminum Alloy(7075 T6) Used in Mechanical Casting (세라믹 코팅이 기계 주조용 알루미늄합금(7075 T6)의 마찰ㆍ마모특성에 미치는 영향에 관한 연구)

  • Lyu, Sung-Ki;Jung, Kwang-Jo;Lu, Long
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.14-21
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    • 2003
  • This study deals with the influence of ceramic coating on characteristics of friction and abrasion of aluminum allot(7075 T6) used in mechanical casting. In this research, frictional wear characteristic of ceramic coating materials such as $A1_2O_3$, $Si_3N_4$, SiC was investigated using aluminum alloy(7075 T6) and stainless 403 cast iron under room temperature and normal air pressure. The coating layer was observed using SEM. The conclusions are as follows: 1) Friction coefficients of $A1_2O_3$, SiC and $Si_3N_4$ are obtained 0.63 0.56 and 0.54 respectively. 2) Abrasion resistance of stainless 403 cast iron with $Si_3N_4$ is the best among the ceramic coating materials. 3) Abrasion mechanism of aluminum alloy(7075 T6) coaled with ceramic material and stainless 403 cast iron is caused by brittle fracture. 4) Coating the ceramic material on the aluminum alloy(7075 T6) can effectively increase the antiwear, impact properties, and corrosion resistance.

Influence of Surface Roughness on Friction and Wear Characteristics of SUS 321 for Hydraulic Cylinder Parts Application

  • Sung-Jun Lee;Yonghun Jang;Chang-Lae Kim
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.244-249
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    • 2023
  • This paper presents a comprehensive analysis of the impact of surface roughness on the friction and wear properties of SUS 321, an austenitic stainless steel variant produced using the laser powder bed fusion (LPBF) technique, which is a prevalent additive manufacturing method. After the LPBF fabrication, the specimens go a heat treatment process aimed at alleviating residual stress. Subsequently, they are polished extensively to achieve a refined and smooth surface. To deliberately introduce controlled variations in surface roughness, an etching process is employed. This multi-step method encompassed primary etching in a 3M hydrochloric acid solution, followed by secondary etching in a 35 wt% ferric chloride solution, with varying durations applied to different specimens. A comprehensive evaluation of the surface characteristics ensued, employing precise techniques such as surface roughness measurements and meticulous assessments of water droplet contact angles. Following the surface treatment procedures, a series of friction tests are performed to explore the tribological behavior of the etched specimens. This in-depth investigation reached its peak by revealing valuable insights. It clarified a strong correlation between intentionally altered surface roughness, achieved through etching processes, and the resulting tribological performance of LPBF-fabricated SUS 321 stainless steel. This significantly advances our grasp of material behavior in tribological applications.

Research on Planning and Design of Smart Fitness Wear for Personal Training Improvement (퍼스널 트레이닝 효과 향상을 위한 스마트 피트니스웨어의 상품기획 및 디자인 방향 연구)

  • Jung, Chanwoong;Kwak, Yonghoo;Park, Seoyeon;Lee, Joohyeon
    • Science of Emotion and Sensibility
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    • v.20 no.3
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    • pp.97-108
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    • 2017
  • The purpose of this study was to propose a product planning and design direction for smart fitness wear that will improve the impact of personal training based on researching the requirements of smart fitness wear and its acceptance level, as well as the functional demand. The study conducted in-depth interviews with professional fitness trainers and derived five categories and thirteen keywords by analyzing the categorical data analysis using the interview data. In addition, we surveyed general consumers to measure the acceptance level of smart fitness wear and the functional demand for product development. The results revealed that the difference in the acceptance level of smart fitness wear generally depended on the characteristics related to exercise involvement and exercise-related culture rather than on the demographic characteristics. With regard to the difference in the functional demand of smart fitness wear, the results showed that professional trainers focused on the scientific improvement of the effect of exercise while general consumers focused on the function that considers the sustainability of exercise. Based on the results, we proposed product planning and design directions such as 'mounting of heart rate sensing, muscle activity sensing, motion angle or posture sensing, and motion sensing', 'development of concepts and contents for expert line, ordinary line', 'compression wear design', and 'differentiation of product development according to exercise areas'.

Environmentally Conscious Machining Technology of Aircraft Material(12Cr steel) (항공기소재(고크롬강)의 환경친화적 가공기술)

  • 강명창;김정석;이득우;황윤호;송준호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1051-1054
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    • 2002
  • Environmentally conscious machining and technology have been taking more and more important position in machining process. Since cutting fluid has some impact on environment, many researches are being carried out to minimize the use of cutting fluid. It can be Increased the environmental pollution through not using coolant any more or minimizing it. In this study, the cooling effects of cutting methods using the compressed cold air, dry cutting and cutting fluid will investigate in the blade machining. In order to examine the characteristics of cutting and tool in the environmentally conscious machining, this work investigates experimentally the degree of tool wear, cutting force and characteristics of surface roughness in relation to machining conditions and cooling methods.

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