• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.706-709
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• 2005

Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed in multi-cavity injection mold. These filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during the injection molding processing. This paper presents a solution of these filling imbalances by using runner core pin which creates a symmetrical shear distribution within runner and the effects on filling imbalance when modifying a shape of runner core pin. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed. In addition we investigated how filling imbalances were affected by shape of runner core pin.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.39-42
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• 2005

For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filling imbalances are one of the most significant factors to affect quality of plastic parts when molding plastic parts in multi-cavity injection mold. Filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution of these filling imbalances through using 'runner core pin'. The runner core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed.

• Design & Manufacturing
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• 제12권3호
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• pp.55-59
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• 2018

In a multi-cavity mold having a runner layout of a fish bone structure, problems of unbalanced filling between cavities occur constantly. Unbalanced charging lowers the dimensional accuracy of a molded article and causes deformation after molding. To solve this problem, the gate size connected to each cavity is adjusted using the BGV (Balanced Gate Value) equation. In this paper, in order to solve the filling imbalance problem of the runner layout mold of fish bone structure through injection molding analysis study, we compared the charging imbalance phenomenon before and after improvement after adjusting the gate size by applying BGV equation. From the results of the molding analysis, the shrinkage ratio before and after the improvement of the molded article was improved by only about 0.08%. Based on these results, it was confirmed that the charging imbalance problem was not significantly improved even when the BGV equation was applied.

• 한국농촌건축학회논문집
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• 제21권3호
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• pp.25-32
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• 2019

This study is to derive the types of displacement and damage that occur in wooden architecture cultural assets. Although the wooden architectural cultural assets are being repaired through continuous maintenance, secondary problems frequently occur. This is because the root cause of the problem has yet to be solved. The types of displacement and damage that occur in the wooden architecture cultural asset are classified into three parts: the foundation section, the gagu section, and the roof section. In turn, the three main factors that lead to displacement and damages are the structures' load impact, the durability deterioration, and the imbalance. Load impact is a phenomenon in which the member is subjected to a load that causes deformation or cracks. Durability decline is a natural phenomenon that reduces the performance of lumber as a result of check shake, termite damage, and decay. The imbalance is a condition in which the lumber is twisted and the force balance is lost, due to either drying shrinkage or displacement of the gagu section.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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• pp.13-16
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• 2005

For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filing imbalances are one of the most significant factors to affect quality of plastic parts when molding plastic parts in multi-cavity injection mold. Filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution of these filling imbalances through using 'runner core pin'. The runner core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed.

• 한국산학기술학회논문지
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• 제12권4호
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• pp.1581-1588
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• 2011

사출성형은 열가소성 수지의 가공법으로 정밀도나 고품질의 제품을 효과적으로 생산하는데 널리 이용되는 기술이다. 다수 캐비티 사출성형에서 캐비티 충전 불균형이 발생하는데 이러한 현상은 사출성형품의 치수 및 중량의 편차 뿐 아니라 물리적 특성에 영향을 미치고 있다. 충전 불균형은 충전 단계에서 러너 내에서 발생되는 불균일한 전단분포에 기인하여 발생되므로 점도 변화에 영향을 주는 수지의 물성, 사출조건 등 성형공정 조건 요인에 의해 충전 불균형의 양상이 다르게 된다. 본 논문에서는 점도 및 물성이 다른 PC, PP 수지에 대하여 성형조건에 따른 충전 현상을 관찰하고 원인을 분석하였고 사출속도에 따른 충전 불균형 현상의 원인을 고찰하기 위해 사출성형실험과 CAE 해석을 수행하였다. CAE 해석을 수행하여 각 수지마다 사출속도에 따른 충전 패턴 경향과 온도분포를 예측하고 캐비티 간 충전 균형을 위해 새로운 볼륨 러너 시스템을 제시하였고 캐비티 간 충전 균형을 확인 할 수 있었다.

• 전자공학회논문지
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• 제52권2호
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• pp.18-26
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• 2015

본 논문에서는 직접 변환 방식을 사용하는 RF 중계기에서 I/Q 불균형을 유발하는 파라미터를 분석하고 이를 추정하기 위한 방법에 대하여 연구하였다. 중계기에서는 RF 신호를 기저 대역으로 변환하는 수신단에서 실수부와 허수부의 진폭, 위상 불일치 및 필터 불일치가 발생하며 기저 대역 신호를 RF 신호로 변환하는 송신단에서 진폭과 위상의 불일치가 발생하게 된다. 이에 따라 중계기 구조에서 I/Q 불균형이 발생하는 요소를 순서대로 모델링 하고, 해당 파라미터를 추정하기 위한 송신단에서 수신단으로의 피드백 시험 구조를 제안하였다. 시험 송신 신호와 수신 신호의 비교를 통해 각 실수부와 허수부 신호 성분이 섞이면서 발생한 I/Q 불균형 요소를 추정할 수 있음을 기술하였으며, 추정한 파라미터를 이용하여 직접 변환 RF 중계기에서 I/Q 불균형 현상이 적절히 보상되었음을 확인하였다.

• 전자공학회논문지
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• 제51권11호
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• pp.3-10
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• 2014

무선 통신 시스템의 집적화 및 비용 절감을 위해 복잡한 필터를 사용하는 헤테로다인 수신기 대신 직접 변환 수신기가 재조명되고 있다. 이에 따라 직접 변환 수신기의 성능 저하 요인을 개선하기 위한 방법 중 하나로 I/Q 불균형 문제, 즉 실수부와 허수부의 진폭, 위상 불일치 개선을 위한 연구가 진행되었다. 그러나 기존 협대역 시스템 중심의 연구에서 크게 고려하지 않아도 되었던 저역 통과 필터의 불일치 문제가 통신 시스템의 광대역화 추세에 따라 직접 변환 수신기의 I/Q 불균형 현상에 심각한 영향을 미칠 수 있게 되었다. 이에 따라 본 연구에서는 10MHz의 광대역 신호를 발생시켜 중심 주파수로부터 각각 ${\pm}8MHz$로 이동시켜 필터 불일치에 의한 영향이 주파수 선택적으로 나타남을 확인하고, 기존의 I/Q 불균형 모델링에서 주로 다루었던 진폭, 위상 불일치에 더하여 필터 불일치 모델링을 추가하였다. 또한 각 불일치 요소를 제거하기 위한 보상 방법을 제시하였다. 모의실험을 통해, 제안한 I/Q 불균형 보상기는 필터 불일치가 존재하는 상황에서 주파수에 따른 신호 왜곡의 차이를 보상함을 확인하였다.

• 한국정밀공학회지
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• 제22권1호
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• pp.137-142
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• 2005

Gas-Assisted Injection Molding(GAIM) is an innovative technology for producing plastic parts and has been received extensive attention in the plastic manufacturing industries. But, due to gas-polymer interacting during the gas injection phase, the process has significantly different characteristics from conventional injection molding and, therefore, the control of the process requires much technical knowledge in processing and materials. The experiment was performed about variations of gas-penetration length that is affected by filling imbalance resulting from the structure of runner. The Taguchi method was used for the design of experiment. The most effective factors for the gas-penetration length were the shot size and mold temperature. The most effective factors for the difference of the gas-penetration length were the melt temperature and shot size. This study also discussed the filling imbalance phenomenon in a unary branch runner type mold that has geometrically balanced runner.

• 소성∙가공
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• 제15권1호
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• pp.42-46
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• 2006

For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filling imbalances are one of the most significant factors to affect quality of plastic parts. Filling imbalances are results from non-symmetrical shear rate distribution within melt when it flows through tile runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution for these filling imbalances by using Runner Core pin (RC pin). The Runner Core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using Runner Core pin, a remarkable improvement in reducing filling imbalances was confirmed.