• Title/Summary/Keyword: Image defect detection

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Detection of Subsurface Defects in Metal Materials Using Infrared Thermography; Image Processing and Finite Element Modeling

  • Ranjit, Shrestha;Kim, Won Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.128-134
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    • 2014
  • Infrared thermography is an emerging approach to non-contact, non-intrusive, and non-destructive inspection of various solid materials such as metals, composites, and semiconductors for industrial and research interests. In this study, data processing was applied to infrared thermography measurements to detect defects in metals that were widely used in industrial fields. When analyzing experimental data from infrared thermographic testing, raw images were often not appropriate. Thus, various data analysis methods were used at the pre-processing and processing levels in data processing programs for quantitative analysis of defect detection and characterization; these increased the infrared non-destructive testing capabilities since subtle defects signature became apparent. A 3D finite element simulation was performed to verify and analyze the data obtained from both the experiment and the image processing techniques.

A Study of the Defect Detection Method of Vision Technology via Camera Image Analysis on 4-col 7-row LED Screen Module (4단 7열 LED 사이니지 전면부 설치형 카메라기반 불량 LED 소자 검출 Vision 기술에 관한 연구)

  • Park, Young ki;Im, Sang il;Jo, Ik hyeon;Cha, Jae sang
    • Journal of Korea Multimedia Society
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    • v.23 no.11
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    • pp.1383-1387
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    • 2020
  • Recently, a 4-col 7-row LED Screen that provides various information of major roads and local governments has been installed and operated. However, due to deterioration due to changes in temperature and humidity, deterioration due to static electricity, and mechanical stress, partial module failure of the display may occur, which is a major cause of missing information of vitally given to citizens. However, there have been frequent cases where the 4-col and 7-row LED Screen that have failed due to reasons such as installed location where the signboards are installed on the road and outdoor, the lack of monitoring means at all times, and the lack of manpower is often neglected for a long time. Following this flow, this paper proposes a method to detect defective modules by analyzing the images collected through the camera fixed to the front part of the LED display.

Pattern Elimination Method Based on Perspective Transform for Defect Detection of TFT-LCD (TFT-LCD의 결함 검출을 위한 원근 변환 기반의 패턴 제거 방법)

  • Lee, Joon-Jae;Lee, Kwang-Ho;Chung, Chang-Do;Park, Kil-Houm;Park, Yun-Beom;Lee, Byung-Gook
    • Journal of Korea Multimedia Society
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    • v.15 no.6
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    • pp.784-793
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    • 2012
  • Defects of TFT-LCD is detected by thresholding the difference image between the input image and template one because LCD panel has its inherent patterns. However, the pitch corresponding to pattern period is gradually changed according to the distance from the center of camera due to geometric distortion of camera characteristics. This paper presents a method to detect defects through comparing the pitch area with neighbor pitch areas where the perspective transform is performed with the extracted features to correct the distortion. The experimental results show that the performance of the proposed method is very effective for real data.

Defect Detection of Flat Panel Display Using Wavelet Transform (웨이블릿 변환을 이용한 FPD 결함 검출)

  • Kim, Sang-Ji;Lee, Youn-Ju;Yoon, Jeong-Ho;You, Hun;Lee, Byung-Gook;Lee, Joon-Jae
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.10 no.1
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    • pp.47-60
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    • 2006
  • Due to the uneven illumination of FPD panel surface, it is difficult to detect the defects. The paper proposes a method to find the uneven illumination compensation using wavelets, which are done based on multi-resolution structure. The first step is to decompose the image into multi-resolution levels. Second, elimination of lowest smooth sub-image with highest frequency band removes the high frequency noise and low varying illumination. In particular, the main algorithm was implemented by lifting scheme for realtime inline process.

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Rapid Defect Inspection of Display Device with Optical Spatial Filtering

  • Yoon, Dong-Seon;Kim, Seung-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.56-61
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    • 2000
  • We present a fast inspection method of machine vision for in-line quality assurance of liquid crystal displays(LCD) and plasma display panels(PDP). The method incorporates an optical spatial filter in the Fourier plane of the imaging optics to block the normal periodic pattern, extracting only defects real time without relying on intensive software image process. Special emphasis is on designing a collimated white light source to provide high degree of spatial coherence for effective real time Fourier transform. At the same time, a low level of temporal coherence is attained to improve defect detection capabilities by avoiding undesirable coherent noises. Experimental results show that the proposed inspection method offers a detection accuracy of 15% tolerance, which is sufficient for industrial applications.

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Design of a Mobile Robot System for Integrity Evaluation of Large Sized Industrial Facilities (대형 산업설비 안전성 진단용 이동로봇 시스템 설계)

  • Lee Ho-Gil;Ryuh Young-Sun;Son Woong-Hee;Jeong Hee-Don;Park Sangdeok
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.7
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    • pp.595-601
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    • 2005
  • A mobile robot system utilizing NDT (Non-Destructive Testing) method is designed and fabricated f3r automatic integrity evaluation of large sized industrial reservoirs and pipelines. The developed mobile robot can crawl over the outer surface of the industrial facilities even though the shape of the structures is various and unsymmetric. The robot detects defects such as pinholes, cracks and thickness reduction at the wall of the facilities using EMAT (Electro-Magnetic Acoustic Transducer). Image processing technology for weld line detection at the surface of the target and host programs including defect detecting algorithms are also developed. Automation of defect detection for these kinds of large facilities using mobile robots is helpful to prevent significant troubles of the structures without danger of human beings under harmful environment.

Comparative Study of Deep Learning Algorithm for Detection of Welding Defects in Radiographic Images (방사선 투과 이미지에서의 용접 결함 검출을 위한 딥러닝 알고리즘 비교 연구)

  • Oh, Sang-jin;Yun, Gwang-ho;Lim, Chaeog;Shin, Sung-chul
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_2
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    • pp.687-697
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    • 2022
  • An automated system is needed for the effectiveness of non-destructive testing. In order to utilize the radiographic testing data accumulated in the film, the types of welding defects were classified into 9 and the shape of defects were analyzed. Data was preprocessed to use deep learning with high performance in image classification, and a combination of one-stage/two-stage method and convolutional neural networks/Transformer backbone was compared to confirm a model suitable for welding defect detection. The combination of two-stage, which can learn step-by-step, and deep-layered CNN backbone, showed the best performance with mean average precision 0.868.

Surface Defect Detection System for Steel Products using Convolutional Autoencoder and Image Calculation Methods (합성곱 오토인코더 모델과 이미지 연산 기법을 활용한 가공품 표면 불량 검출 시스템)

  • Kim, Sukchoo;Kwon, Jung Jang
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2021.01a
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    • pp.69-70
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    • 2021
  • 본 논문은 PPM으로 관리되고 있는 자동차 부품 제조 공정에서 검사자의 육안검사 방법을 대체하기 위해 머신비전 및 CNN 기반 불량 검출 시스템으로 제안되었던 방식들의 단점을 개선하기 위하여 기존 머신 비전 기술에 합성곱 오토인코더 모델을 적용하여 단점을 해결하였다. 본 논문에서 제시한 오토인코더를 이용하는 방법은 정상 생산품의 이미지만으로 학습을 진행하고, 학습된 모델은 불량 부위가 포함된 이미지를 입력받아 정상 이미지로 출력한다. 이 방법을 사용하여 불량의 부위와 크기를 알 수 있었으며 불량 여부의 판단은 임계치에 의한 불량 부위의 화소 수 계산으로 판단하였다.

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FPGA based System for Pinhole Detection in Cold Rolled Steel (FPGA 기반의 냉연강판 핀홀 검출 시스템)

  • Ha, Sung-Kil;Lee, Jung Eun;Moon, Woo Sung;Baek, Kwang Ryul
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.8
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    • pp.742-747
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    • 2015
  • The quality of steel plate products is determined by the number of defects and the process problems are estimated by shapes of defects. Therefore pinholes defects of cold rolled steel have to be controlled. In order to improve productivity and quality of products, within each production process, the product is inspected by an adequate inspection system individually in the lines of steelworks. Among a number of inspection systems, we focus on the pinholes detection system. In this paper, we propose an embedded system using FPGA which can detect pinholes defects. The proposed system is smaller and more flexible than a traditional system based on expensive frame grabbers and PC. In order to detect consecutive defects, FPGAs acquire two dimensional image and process the image in real time by using correlation of lines. The proposed pinholes detection algorithm decreases arithmetic operations of image processing and also we designed the hardware to shorten the data path between logics due to decreasing propagation delay. The experimental results show that the proposed embedded system detects the reliable number of pinholes in real time.

Defect detection of vacuum insulation panel using image analysis based on corner feature detection (코너 특정점 기반의 영상분석을 활용한 진공단열재 결함 검출)

  • Kim, Beom-Soo;Yang, Jeonghyeon;Kim, Yeonwon
    • Journal of the Korean institute of surface engineering
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    • v.55 no.6
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    • pp.398-402
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    • 2022
  • Vacuum Insulation Panel (VIP) is an high energy efficient insulation system that facilitate slim but high insulation performance, based on based on a porous core material evacuated and encapsulated in a multi-barrier envelope. Although VIP has been on the market for decades now, it wasn't until recently that efforts have been initiated to propose a standard on aging testing. One of the issues regarding VIP is its durability and aging due to pressure and moisture dependent increase of the initial low thermal conductivity with time. It is hard to visually determine at an early stage. Recently, a method of analyzing the damage on the a material surface by applying image processing technology has been widely used. These techniques provide fast and accurate data with a non-destructive way. In this study, the surface VIP images were analyzed using the Harris corner detection algorithm. As a result, 171,333 corner points in the normal packaging were detected, whereas 32,895 of the defective packaging, which were less than the normal packaging. were detected. These results are considered to provide meaningful information for the determination of VIP condition.