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생산혁신 기법을 활용한 생산성향상 사례연구 (A Case Study on Use of the Production Innovation Methods for Improving Productivity)

  • 김광수;서천범;정순석
    • 벤처창업연구
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    • 제8권3호
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    • pp.147-155
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    • 2013
  • 본 연구의 목적은 생산현장의 생산성향상을 위한 낭비를 분석하여 객관적이고, 과학적으로 현장낭비를 종합적으로 분석하여 이를 개선함으로써, 최적의 생산 라인을 구축하여 원가절감을 하고, 나아가 기업경쟁력을 강화하고자 한다. 많은 기업들이 현장의 낭비를 분석하는데 있어서 명확한 로드 맵이 없어 기존의 IE(Industrial Engineering)기법과 응용 IE기법을 기업현실과 상황을 고려하여 각각 활용, 그 성과측면에서의 아쉬움을 가지고 있다. 본 연구의 생산혁신 프로세스는 조립라인, 가공라인, 자동화 라인 등에 존재하는 모든 낭비를 분석할 수 있도록 추진 단계별로 고전 IE 및 응용 IE 기법을 체계적으로 정리함으로써 생산현장의 낭비를 종합적으로 분석/파악하여 전체 낭비가 얼마나 존재하며, 이를 개선하기 위한 선택과 집중을 기할 수 있도록 개선성과를 극대화하고, 개선활동계획 수립에 기여하고자 함이다.

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A STUDY ON THE DEVELOPMENT OF AN INTERPRETER FOR MAPPING HUMAN SENSIBILITY AND DESIGN PARAMETERS ON AUTOMOTIVE INTERIOR

  • Kang, Seon-Mo;Paik, Seung-Youl;Park, Peom
    • 한국감성과학회:학술대회논문집
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    • 한국감성과학회 1999년도 추계학술대회 논문집
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    • pp.31-31
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    • 1999
  • In the preliminary design stage of an automotive interior, human sensibility is first analyzed and applied to design parameters for satisfying consumers needs using optimization and engineering judgement. Then designers try to design components that meet these needs using empirical and trial-and-error procedures. This process usually yields poor results because it is difficult to find a feasible design that satisfies the targets by trial-and-error (a feasible design is one that satisfies consumers needs and design constraints). To improve this process, we need tools to link the human sensibility with the design parameters that define the geometry of the components of an automotive interior. A methodology is presented for developing a tool for design guidance of an automotive interior. This tool translates the human sensibility into the design parameters that define the geometry of the components of an automotive interior. This tool, called interpreter, rapidly predicts the human sensibility of a given automotive interior and presents design parameters that meet or exceed given human sensibility to satisfy consumers needs and design constraints. The methodology is demonstrated on the interior design of an actual automotive.

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SE 전산지원도구를 이용한 형상관리 방안 연구 (Study of Configuration Management Using Se Tool)

  • 박종선
    • 시스템엔지니어링학술지
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    • 제7권1호
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    • pp.53-56
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    • 2011
  • Configuration management plays a key role in systems engineering process for any project from earlier stage of development. It consists of five major activities, ie., configuration management planing, configuration identification, configuration control, configuration status accounting and configuration verification and audit, and is essential to control system design, development and operation throughout entire life cycle of the system development. And it is directly associated with other part of systems engineering management process, ie., technical data management which provides traceability of important decisions and changes during development. In this paper, we describe how to apply CASE(Computer-aided Systems Engineering) tool-Cradle for the configuration management to achieve effectiveness of Technical Management process.

SE 툴을 이용한 도시철도 표준사양 형상관리 방안 연구 (Study of Configuration Management for City Train Standard Specifications using SE Tool)

  • 이우동
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 B
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    • pp.1095-1096
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    • 2006
  • Configuration management plays a key role in systems engineering process for any project from earlier stage of development. It consists of five major activities, ie., configuration management planing, configuration identification, configuration control, configuration status accounting and configuration verification and audit, and is essential to control system design development and operation throughout entire life cycle of the system development. And it is directly associated with other part of systems engineering management, ie., technical data management which provides traceability of important decisions and changes during development. In this paper, we describe how to apply CASE(Computer-aided Systems Engineering) tool-Cradle for the configuration management to achieve effectiveness of City Train Standard Specification Management process.

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브로칭 공구의 수명 분석 (A Life-Process Analysis of Broaching Tool)

  • 이상천;강신익;홍정완
    • 산업공학
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    • 제15권1호
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    • pp.64-72
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    • 2002
  • Broaching machine is widely used for machining inner shaped slots in the work-pieces, and provides vertical motion (usually hydraulically powered) between tool and work-piece. In this study, we modelled the tool life process and investigated economic tool life of broaching machine. Tool life process is divided into wear-process and succeeding failure process. Wear process is defined as machining wear and failure process as 'chipping' occurred by random shock. We modelled wear process as linear regression function for products amounts and assumed failure process as Poisson process. Economic tool life is defined as the number of lots which minimizes average tool related cost per lot and analyzed by using age replacement policy technique. As tool-related cost factors, we consider tool replacement cost, tool maintenance cost and quality costs of products. The results of this study can be applied to analyze life process of general machining tools.

Real-time Tool Condition Monitoring for Machining Operations

  • Kim, Yon-Soo
    • 산업공학
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    • 제7권3호
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    • pp.155-168
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    • 1994
  • In computer integrated manufacturing environment, tool management plays an important role in controlling tool performance for machining operations. Knowledge of tool behavior during the cutting process and effective tool-behavior prediction contribute to controlling machine costs by avioding production delays and off-target parts due to tool failure. The purpose of this paper is to review and develop the tool condition monitoring scheme for drilling operation to assure a fast corrective response to minimize the damage if tool failures occur. If one desires to maximize system through-put and product quality as well as tooling resources, within an economic environment, real-time tool sensing system and information processing system can be coupled to provide the necessary information for the effective tool management. The example is demonstrated as to drilling operation when the aluminum composites are drilled with carbide-tipped HSS drill bits. The example above is limited to the situation that the tool failure mode of drill bits is wear.

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교육대학교 신입생 대상 ICT 리터러시 능력 측정 분석 (A Study on ICT Literacy Capability Measurement for University Freshmen of Education)

  • 노현아;정인기;이원규
    • 정보교육학회논문지
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    • 제17권3호
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    • pp.277-290
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    • 2013
  • 정보통신기술의 빠른 변화 속에서 디지털 교육 환경의 구축이 가속화됨에 따라 교육대학교에서의 올바른 정보교육의 방향을 제시하기 위해서는 교육대학교 신입생의 정보교육에 대한 수준을 실질적으로 측정 및 평가할 수 있는 도구가 필요하다. 이러한 시대의 흐름에 따라 실생활의 다양한 문제를 해결하는 능력, 창의력, 비판적 사고능력, 분석적 추론능력, 의사소통능력 등의 역량을 구체적인 수준에서 평가할 수 있는 도구가 바로 ICT 리터러시이다. 본 연구에서는 ICT 리터러시 능력을 측정하기 위해서 검사 문항을 기존 연구에서 정의한 개념을 바탕으로 검사도구를 개발하였다. 개발된 검사 도구로 교육대학교 신입생 360명을 대상으로 ICT 리터러시 능력을 측정한 후 교육대학교 신입생의 전체적인 ICT 리터러시 능력 수준과 성별, 내용영역, 능력요소별, 고등학교에서 정보교육을 이수했는지의 여부에 따라 ICT 리터러시 능력에 차이가 있는지를 분석하였다. 분석한 연구 결과를 토대로 교육대학교에서 신입생의 정보교육의 현재 위치를 확인하고 다가오는 미래사회에 대비하여 필수적으로 지녀야 할 능력을 지니기 위해 교육되어야 할 정보교육 방향의 기초적인 자료로 활용할 수 있을 것으로 기대한다.

InfoFlow: A Web-based Workflow Management System

  • Kim, Yeong-Ho;Kang, Suk-Ho;Kim, Dong-Soo;Heo, Won-Chang;Ko, Young-Myoung;Lee, Sang-Jin;Joo, Kyoung-Jun
    • 한국전자거래학회:학술대회논문집
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    • 한국전자거래학회 1999년도 학술대회지 vol.2
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    • pp.587-596
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    • 1999
  • In this paper, we introduce the design and development of a web-based workflow management system. The goal of the developed system is to manage business processes occurring in the CITIS (Contractor Integrated Technical Information Services) environment. The system is composed of three main modules: Process Designer, Workflow Engine, and Client modules. The Process Designer is a module that provides the environment for the build-time function, which generates the specifications of processes. The module presents the capability of defining nested process models, which is powerful in particular for designing complex processes. Since the other two modules are implemented using pure Java technology, the Workflow Engine can be implemented on any platform and the Client programs can be accessed via the WWW interface. This indicates that there is no need to install any client programs at the client-sides. Users who has a connection to the internet with web browsers, such as Internet Explorer and Netscape Navigator, and has a proper right of access can utilize the normal client, monitoring client, and system administration client programs. Communications between the workflow engine and the clients are implemented using the java servlet mechanism. The workflow system can serve as the underlying platform of process management tool in CALS and CITIS environments. An example scenario of using the system is presented.

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클러스터 툴의 예방유지보수 스케줄링 모형 (A Preventive Maintenance Scheduling Model of the Cluster Tool)

  • 이현;박유진;허선
    • 산업공학
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    • 제25권1호
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    • pp.127-133
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    • 2012
  • This paper considers the preventive maintenance scheduling problem of the cluster tool which is one of the most important manufacturing equipments in the next-generation semiconductor production environment. We define a random process that expresses the successive amount of chemicals accumulating inside the tool. Based on the renewal theory, we find the expected value and probability distribution of the time that the amount of accumulated chemicals exceeds a predetermined level. For a given probability that the accumulated chemicals exceeds the predetermined level we present a method to obtain the number of chamber operations to perform the preventive maintenance of that chamber. In addition, a method to get the preventive maintenance schedule for the whole cluster tool is presented. A numerical example is provided to illustrate our method.

PCB 홀 천공순서의 평가 및 NC 코드의 생성 (Evaluation of Tool Paths and NC Codes Generation for PCB Drilling Operations)

  • 최후곤;이호찬;서준성
    • 산업공학
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    • 제10권1호
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    • pp.223-235
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    • 1997
  • The process of determining the optimal tool path in PCB(printed circuit board) drilling operations is identical with that of solving a TSP(traveling salesman problem). However, the optimal solution will be ruined when a drill bit needs tracking back in its tool paths. The back tracking occurrences shorten a life of the main spindle and result in inaccurate mechanical movements. In this study, the performances of four heuristics(Nearest Neighbor, Convex Hull, Greatest Angle and Most Eccentric Ellipse) are evaluated to obtain feasible tool paths along with less number of back trackings for a large number of holes(more than 2000holes/bit) and to generate corresponding NC codes for a given CNC drill. Also, the operations of these algorithms are visualized to show a user the graphic image of tool visitation with PCB holes on a computer screen.

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