• Title/Summary/Keyword: Hydraulic servo control

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Liner Analysis of IMV Proportional Flow Control Valve Static Characteristics (IMV 비례 유량제어밸브 정특성 선형해석)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.16 no.4
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    • pp.56-64
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    • 2019
  • Recently, as the environmental regulation for earth moving equipment has been tightened, advanced systems using electronic control have been introduced for energy savings. An IMV(Independent Metering Valve), which consists of four 2-way valves, is one of the electro-hydraulic control systems that provides more flexible controllability and potential for energy savings in excavators, when compared to the conventional 4-way spool valve system. To fully realize an IMV, a two-stage bi-directional flow control valve which can regulate the large amount of flow in both directions, should be developed in advance. A simple design that allows proportional flow control to apply the pilot pressure from the current-controlled solenoid to the spring loaded flow control spool and thus valve displacement, is proportional to the solenoid current. However, this open-loop type valve is vulnerable to flow force which directly affects the valve displacement. Force feedback servo of which the position loop is closed by the feedback spring which interconnects the solenoid valve and flow control spool, could compensate for the flow force. In this study, linearity for the solenoid current input and robustness against load pressure disturbance is investigated by linear analysis of the static nonlinear equations for the IMV proportional flow control valve with feedback spring. Gains of the linear system confirm the performance improvement with the feedback spring design.

The Control Rod Speed Design for the Nuclear Reactor Power Control Using Optimal Control Theory (최적제어이론에 의한 원자로 제어봉속도의 설계)

  • Lee, Yoon-Joon
    • Nuclear Engineering and Technology
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    • v.26 no.4
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    • pp.536-547
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    • 1994
  • The state feedback optimal control techniques are used in designing the reactor control system. The mathematical plant model with the temperature feedback effects is established from the one delayed neutron group point kinetics equation and the singly lumped thermal-hydraulic balance equations, and is expressed in terms of state variables. The LQR (Linear Quadratic Regulator) control system is designed, being followed by the LQG (Linear Quadratic Gaussian) design to determine the optimal conditions of rod movement for the desired reactor power responses. And two different servo control schemes, the ordinary feedback system and the order increased regulating system, are proposed for the purpose of input tacking. The general control characteristics such as stability margins and output responses are discussed. Comparing each other, it is found that the order increased regulating system has far better control characteristics than the ordinary feedback system.

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DEVELOPMENT OF A CONTROL SYSTEM FOR AN AUTOMATIC ROAD SIGN REMOVING EQUIPMENT USING HIGH PRESSURE WATER-JET (초고압수를 이용한 노면표시 자동제거 장비개발을 위한 제어시스템 및 노면최적조건에 대한 연구)

  • Kwon Soon-Wook;Kim Kyoon-Tai;Han Jae-Goo
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.4 s.20
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    • pp.139-146
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    • 2004
  • Resent removal work for road signs has been labor intensive and required times since it has been done manually using shaving type equipment. While traditional process is conducting, there are traffic jams caused by the passing control, and happened unexpected accidents to workers working at dangerous road circumstance. Besides, in current shaving method, there are high potentialities on the air pollution as well as the explosive accident occurred by using a propane gas. So, as an alternative, we have studied to develop the automatic erasing equipment made up with a high pressure water-jet system and automatic control system, mobile system; Wate-rjet system consists of an intensifier and nozzles to give a high pressure and spray on the sign, and automatic control system is composed of one axis robot using a hydraulic servo actuator controlled by a lever, And as a mobile system, a truck plays an important role for the transport of equipment and the forward movement in a removal process. In this paper, we have analyzed the characteristics of road signs and have investigated current erasing methods in the field. And we have organized and designed automatic erasing equipment, and we have made a basic experiment to find out the optimal spray condition as like the spray distance, spray angle and injection pressure.

특집 - 기계류부품 신뢰성평가 기술 - 원자력/화력 발전소의 특수밸브개발 및 신뢰성확보기술 -

  • Lee, Yong-Beom;Yang, Jong-Dae
    • 기계와재료
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    • v.21 no.3
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    • pp.42-51
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    • 2009
  • 원자력/화력 발전소에서 사용중인 터빈출력제어장치(turbine power control device)는 유압 서보액추에이터(hydraulic servo actuator)로 구동하는 특수 스팀 밸브(steam valve)로서 터빈의 속도를 제어하고 스팀을 차단하는 기능이 있다. 대형 발전기(500~1000Mw)를 구동하여 양질의 전기를 생산하기 위해서는 발전기에 연결된 고압 및 저압터빈에 최적량의 스팀을 공급하여야 하고, 고속(화력 3600 rpm, 원자력 1800 rpm)으로 회전하는 터빈이나 스팀계통에 이상이 발생할 경우 터빈의 과속(over speed) 방지를 위하여, 즉시 터빈으로 공급되는 스팀을 차단하여 터빈을 보호해야 한다. 따라서 터빈의 속도제어와 계통의 스팀 량을 감시하여 차단하는 발전소의 특수 밸브의 신뢰성확보기술이 요구된다. 특히 원자력발전소의 경우 핵연료교환주기(약 24개월)에 밸브들을 정비 또는 교체하고 있어 이때마다 시스템과 매칭(튜닝)기술이 요구되었다. 본 연구에서는 전량 수입에 의존했던 원자력/화력 발전소의 특수 밸브인 터빈출력제어장치의 국산화 개발과 신뢰성확보기술 효과에 대하여 논하였다.

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Experimental Study on the Conventional Spinnability of Steel Sheets (강판재의 보통 스피닝에 대한 성형성 연구)

  • Lee H. S.
    • Transactions of Materials Processing
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    • v.14 no.9 s.81
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    • pp.764-771
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    • 2005
  • This study is related with the development of CNC spinning machine and the axisymmetric conventional spinning such as drum type and conical type steel shells. The CNC spinning machine is constructed with heavy duty frame and the hydraulic servo system is applied in order to give the exactness of motion control. The experiment has been carried out considering feeding velocity, mandrel shape, and the corner radius of mandrel and forming rollers. As a result of experiment, the limiting spinning ratio and thickness strain distribution are obtained and it can be seen that the spinnability is dominant to the feeding velocity and corner radius of forming roller. This research can contribute to the development of axisymmetric mechanical part which is applicable to automotive and aerospace industry.

A Study on Operating Software Development and Calibration of Multi-Axis Simulation (다축 시뮬레이터의 구동 소프트웨어 개발 및 보정에 관한 연구)

  • 정상화;류신호;신형성;김상석;김종태;박용래
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.141-141
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    • 2000
  • In the recent day, fatigue life prediction techniques play a major role in the design of components in th ground vehicle industry. Full scale durability testing in the laboratory is an essential of any fatigue life evaluation of components or structure of the automotive vehicle. Component testing is particularly important in today's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, multi-axis durability testing simulator is used to car교 out the fatigue test. In this paper, the operation software for simultaneously driving 3-axis simulator is developed and the real-time signals of input-output data are displayed in window of PC. Moreover, the displacements and the loads of 3-axis actuators are calibrated separately and the operating characteristics of the actuators are evaluated.

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Compacting Press의 CNC화

  • Sano, Kazumi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 1995.11a
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    • pp.6-8
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    • 1995
  • Among powder metallurgy products, complex shaped parts are difficult to be produced. Even i9f it shall be compacted until pet shape, the parts are easily apt to crack. thus it causes inferior productivity.It is present condition that net ahaped parts are obtained by adding after treatment. Clutch hub, pulley, representative partawifh upper 2 steps, tower 3 steps parts are corresponded to the above case. In recent years. muired parts are get to be thinner and thinner, and therefore extremely high compacting techniaues are required. Definition of most preferable com~actingp arts are I) Uniform density 2) Non crack and 3) Realization of net shape or near net shape productlon. For the above purpose, YOSHIZUKA baa developed n now oreas applying hydraulic servo control system.

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Dynamic Modeling and Simulation of a Hydro-forming Process (하이드로 포밍 공정의 동특성 해석 및 시뮬레이션)

  • Lee, Woo-Ho;Cho, Hyung-Suck
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.122-132
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    • 1999
  • This study describes a dynamic model of the hydroforming process which is used for precision forming of sheet metals. To help the controller design for the control of the forming pressure needed for this process as well as to investigate the effect of system parameters on the dynamic behavior, dynamic modeling is performed with emphasis on hydraulic servo system which actuates the forming machine. Since the model contains several unknown parameters, these were estimated via a least square parameter identification method. Based upon the identified model, a series of simulations were performed for various operating conditions. The results were compared with those of the experiments to verify the validity of the proposed model. The comparison study shows that the proposed dynamic model can describe dynamic behavior of the forming pressure of the hydroforming process to desirable accuracy.

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Analysis on the Dynamic Characteristics of a DDV Actuation System of a FBW Aircraft (FBW 항공기의 DDV 구동장치에 대한 운동특성 해석)

  • Nam, Yun-Su;Park, Hae-Gyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.3
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    • pp.74-80
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    • 2006
  • This paper deals with the control and fault monitoring of a DDV hydraulic actuation system. A hydraulic servo system has a nonlinear dynamics of an orifice flow through a valve spool. A full nonlinear model for a DDV actuation system is driven, and linearized to a simple model which is convenient for a control loop and fault monitor design. A top level requirement on the performance and safety for the actuation system is introduced. A control system and fault monitoring structure which can meet these requirements are discussed. A simulation package for a DDV actuation system which has a triplex redundant structure is developed.

Study on Flow-Shifted Region Depending on Spool Displacement in Hydraulic Servo Valve with Hybrid Lap (하이브리드 랩 방식 유압 서보 밸브의 스풀 변위에 따른 유동 천이 영역에 대한 연구)

  • Jeong, Hwang-Hun;Yun, So-Nam;Lee, Sung-Soo;Yang, Joo-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.3
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    • pp.213-219
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    • 2013
  • This study examined the static characteristics of a spool valve with a hybrid lap between the spool land and the sleeve. The static equation for the pressure characteristics was derived from flow equations that depend on the spool displacement, and the final model was derived from $q_a=q_b=0$ because the pressure characteristics test needs to block the control port in the valve. The static equation for the flow characteristics was derived from the pressure characteristics when the control port is open ($q_a=q_b$, $p_a=p_b$). The characteristic equation in the shifted region was assumed from the proportional relationship between the pressure-flow characteristics and the spool displacement.