• Title/Summary/Keyword: Hydraulic energy

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Development of Extra-large Hydraulic Breaker (초대형 유압브레이커 개발)

  • Ahn, Kyubok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3081-3086
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    • 2015
  • Development of a extra-large hydraulic breaker, which could be used for a 100 ton-class excavator were carried out Hot-firing tests were carried out. Before designing a hydraulic breaker, the analysis method to predict the performance such as impact energy and impact rate were studied. Based on the analysis result, the design and manufacture of a extra-large hydraulic breaker were performed, and the breaker were confirmed to operate successfully. The data of impact energy and impact rate were measured during the operation of the breaker, and were compared with the analysis result. The analysis result of impact rate anticipated well the test data, but that of impact energy showed a large difference with the test data. The extra-large hydraulic breaker were successfully developed and the analysis method of impact energy will be updated taking into account friction, hydraulic circuit, etc.

A study on Energy Saving of the Excavator using Electro-Hydraulic Actuator (전기-유압 액추에이터를 이용한 굴삭기 에너지 절감에 관한 기초 연구)

  • Yoon, Hong-Soo;Ahan, Kyung-Kwan;Lee, Byung-Lyong;Kang, Jong-Min;Kim, Jae-Hong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.801-805
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    • 2008
  • Today, hydraulic systems play an important role in modern industry for the reasons that hydraulic actuator systems take many advantages over other technologies with high durability and the ability to produce large forces at high speeds. In recent years, electro-hydraulic actuator systems, which combine electric and hydraulic technology into a compact unit, have been adapted to a wide variety of force, speed and torque requirements. Moreover these systems resolve energy consumption and noise problems characteristic existed in the conventional hydraulic systems. Therefore, these systems have a wide range application fields especially in an excavator. So the purpose of this paper is to demonstrate efficiency of the energy saving and present some control algorithms which apply to electro-hydraulic actuator system in the bucket of the excavator. Experiments are carried out to verify the effectiveness of the proposed system with various external loads as in real working conditions.

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A Study on the Physical Model Establishment of Hydraulic Secondary Conversion Device of Wavestar Type Wave Power Generator (WAVESTAR형 파력발전장치의 유압식 2차변환장치의 물리모델 구축에 관한 연구)

  • Lee, Jung-Hee;Oh, Jaewon;Ha, Yoon-Jin;Park, Ji-Yong;Cheon, Ho-Jeong;Kim, Kyong-Hwan
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.999-1006
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    • 2020
  • This study was conducted to develop an efficiency prediction program of a hydraulic secondary energy converter for calculating annual power generation of a Wavestar type wave power generator. Using the period and wave height obtained from the frequency domain analysis, the behavior of the floating body was obtained by assuming the sin function. The piston displacement and speed of the hydraulic cylinder were calculated considering the behavior of the floating body and the shape of the mechanism. The numerical simulation of the hydraulic system was performed by physically modeling the hydraulic cylinders, check valves, hydraulic motors, which are the main devices. In the future, this analysis program will be used to develop a program for estimating annual power generation of a moveable body type wave power generation device.

A study of Energy Saving Hydraulic Cylinder System Using Hydraulic Transformer (유압 트랜스포머를 이용한 유압 실린더의 에너지 절감에 관한 연구)

  • Ahn, Kyoung-Kwan;Lee, Min-Su;Cho, Yong-Rae;Yoon, Ju-Hyeon;Jo, Woo-Keun;Yoon, Hong-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1075-1080
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    • 2007
  • In order to reduce energy consumption, secondary controlled system has been applied to many types of equipments. In lifting equipments or press machines using hydraulic cylinder, a hydraulic transformer is used as a control component instead of a valve for motion control and a component for recovering potential energy of load. The transformer is a combination of a variable displacement pump/motor as a secondary controlled element and a fixed displacement pump/motor. In this paper the effect of transformer is studied. Multiple closed loop controllers with displacement feedback of variable pump/motor, speed feedback and position feedback of cylinder are used. The efficiency and energy consumption when cylinder is driven up and down is calculated by simulation. Simulation results show that considerable energy saving is achieved by choosing load ratio, circuit type and supply pressure.

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An analysis on power regeneration of hydrostatic pressure exchanger (정수압방식 동력회수장치의 구동동력 절감량 해석)

  • Ham, Y.B.;Choi, J.H.;Jeong, H.S.;Park, S.J.;Park, J.H.;Yun, S.N.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.3
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    • pp.7-12
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    • 2007
  • This paper presents an energy saving hydrostatic pressure exchanger for sea water desalination equipment. In a reverse osmosis(RO) system for desalinating sea water, more than 70 percent of the supplied sea water, brines which were impassable through RO membrane are bypassed, resulting in high energy losses. In this paper, a hydrostatic pressure exchanger consisting of an embedded water hydraulic piston motor and a water hydraulic piston pump was proposed and investigated in order to recover the energy of the bypassed brines. The pressurized brines are supplied to the embedded water hydraulic piston motor as power sources and the water hydraulic piston pump is driven by the output torque of the embedded water hydraulic piston motor as well as electric motor. Consequently, the energy of the bypassed brines can be recovered. To examine the electric energy saving characteristics of the hydrostatic pressure exchanger, a simulation model was constructed using commercial software and experiments were conducted. Through the results of simulation and experiment, the feasibility of the electric energy saving effect of the proposed hydrostatic pressure exchanger was investigated.

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A Study on the Model for Effective Hydraulic Fracturing by Using Guide Hole (유도홈을 이용한 효과적인 수압파쇄 모델연구)

  • Mun, Hong Ju;Shin, Sung Ryul;Lim, Jong Se;Jeong, Woo Keen;Jang, Won Yil
    • Tunnel and Underground Space
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    • v.24 no.6
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    • pp.440-448
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    • 2014
  • Hydraulic fracturing technique has been applied in various fields in order to improve the recovery of energy resources such as gas, oil and geothermal energy and research about finding out hydraulic fracturing mechanism and application has been steadily proceeded. In this study, for effective hydraulic fracturing, a scale modeling was progressed to simulate similarly with the actual site. In order to analyze the development aspect of surface crack initiation pressure during hydraulic fracturing followed by different conditions, the number of guide holes hydraulic fracturing test was carried out by setting up a hydraulic fracturing test equipment. Also, through the result, we tried to derive reliable results by comparing and analyzing the value of numerical modeling which is obtained based on the physical properties and mechanical properties with 3DEC, a three-dimensional discrete element method program. As a result, it is considered possible to generate effective crack using the guide hole.

Dynamic Analysis on the Energy Regenerative Brake of Hydraulic Driven Systems (유압 구동계 에너지 제생 브레이크의 동특성 해석)

  • 이재구
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.137-146
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    • 2000
  • The hydraulic energy regnerative brake systems is introduced in this work. An accumulator stores kinetic energy during braking action, and the stored energy is used in a following acceleration action. The dynamic model of the brake system is derived for computer simulation study, and the Runge-Kutta numerical integration method is applied to the simulation work. Since the model contains several unknown parameters, these were determined by data which had been proceeded. Through a series of computer simulation , dynamic performance of the energy regenerative brake system is compared with that of a conventional system in which a conventional brake circuit is used. A series of test is carried out in the laboratory. The dynamic characteristics of the hydraulic motor system, such as the surge pressure and response time, are investigated in both brake action and acceleration action.

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A Study on the Performance Characteristics of an Energy Saving Unit in a Hydraulic Elevator (유압식 엘리베이터 에너지 저감장치의 성능특성에 관한 연구)

  • Cho, Ihn-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.2588-2595
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    • 2013
  • In a traditional hydraulic elevator, elevator car is descended by down control valve, and the oil hydraulic energy must be lost during the descending stroke. In this paper, the performance characteristics of the hybrid type energy saving unit, is used to save the hydraulic energy which is lost during the descending stroke, for a hydraulic elevator are studied. The energy can be reused as the auxiliary power. The results show that the performance characteristics, such as the pressure, flow rate, output current and voltage, efficiency, and the energy recovery rate of the unit are stable and good as the energy recovery rate is 54%, and the energy saving unit is useful to reuse the saved energy during the descending stroke of elevator car. Also, it was confirmed that the energy saving unit can be deployed on a commercial scale.

An Analysis on Volumetric Displacement of Hydraulic Gerotor Motor (제로터 유압 모터의 용량에 관한 연구)

  • Kim, D.M.;Ham, Y.B.;Kim, S.D.
    • 유공압시스템학회:학술대회논문집
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    • 2010.06a
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    • pp.39-43
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    • 2010
  • It is hard and complex to analytically derive a volumetric displacement formula of a gerotor hydraulic motor because geometric shape of its rotors is complicate. An analytical method about the volumetric displacement is proposed in this work, which is relatively easy and based upon two physical concepts. The first one is energy conservation between hydraulic input energy of the motor and mechanical output energy. The second concept is torque equilibrium with respect to inner and outer rotors. The proposed formula about the volumetric displacement is verified by comparing an analytical displacement and a numerical displacement for an example specification of the motor. The numerical displacement is calculated through a kind of CAD technology. The analytical formula can be utilized in analysis and design of hydraulic gerotor motors.

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Development of 2.5 kW Class Propeller Type Micro Hydraulic Turbine (2.5 kW 급 프로펠러형 마이크로 수차 개발)

  • MA, SANG-BUM;KIM, SUNG;CHOI, YOUNG-SEOK;CHA, DONG-AN;KIM, JIN-HYUK
    • Journal of Hydrogen and New Energy
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    • v.31 no.3
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    • pp.314-321
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    • 2020
  • In this work, a preliminary design of an inlet guide vane and runner for developing a 2.5 kW hydraulic turbine was conducted by using computational fluid dynamic analysis. Three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model were used to analyze the fluid flow in the hydraulic turbine. The hexahedral grid system was used to construct computational domain, and the grid dependency test was performed to obtain the optimal grid system. Velocity triangle diagram considering the flow angles of the inlet guide vane and runner was analyzed to obtain a basic geometry of the inlet guide vane and runner. Through modification of the preliminary design, the hydraulic performances of the turbine have improved under overall drop conditions. Especially, the efficiency and power of the turbine increased by 0.95% and 1.45%, respectively, compared to those of the reference model.