• Title/Summary/Keyword: Hydraulic Valve Meter

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Computational Fluid Dynamics of Hydraulic Valve Meter (밸브 수압측정기의 유동해석)

  • Lee, Jong-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.5
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    • pp.1963-1968
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    • 2012
  • In this research paper a hydraulic valve meter for the measurement of water pressure in fields was designed by using three dimensional automatic design program CATIA. And, also computational fluid dynamics was applied to the designed hydraulic valve meter in order to obtain flow distributions due to internal pressures. This analytical results will be provided as fundamental data in the development of new concepts of hydraulic valve meter and the hydraulic valve meter in development may reduce valve checking times and improve safety by preventing accidents earlier.

Structural Analysis of Hydraulic Valve Meter (밸브 수압측정기의 구조해석)

  • Lee, Jong-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.4
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    • pp.1447-1452
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    • 2012
  • Existing hydraulic valve meter used in industrial fields precise pressure measurement gives inconvenience in precise measurement due to manually regulated pressures. In order to improve this inconvenience, the hydraulic valve meter was designed by using automatic design program CATIA and structural analysis of the designed hydraulic valve meter was conducted and internal water leaking, stress, strain and total deformation were obtained by applying three dimensional finite element code ANSYS. These results will be provided to develop new concepts of hydraulic valve meters as fundamental data.

A Study on Development of a Noncontact Precision Flow-meter Using MR Sensor and PIC (MR 센서와 PIC를 이용한 비접촉식 정밀 유량계 개발에 관한 연구)

  • 이승희;이민철;고석조;장용석;최문호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1063-1066
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    • 2003
  • A flow-meter and its measurement controller was developed for a hydraulic system. This study, for development of positive displacement flow-meter, consist of PIC(Peripheral Interface Controller) controller with MR(Magneto-resistive) sensors. This flow-meter is used valve position indicator for valve control system by hydraulic. The MR sensors are used for the rotation of OVAL gear that detecting device. In the ship environments, consideration that necessary explosive proof. Thus electro device or electro flow-meter needs explosion design for electric circuit. We designed noncontact type flow-meter and evaluated the safety and measuring abilities.

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Reexamination and Derivation of Empirical Dynamic Model for a Hydraulic Bleed-Off Circuit (유압 블리드-오프 회로의 특성 재검토 및 실험적 동특성 모델링)

  • Jeong, Heon-Sul;Lee, Gwang-Heon;Kim, Hyeong-Ui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1552-1564
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    • 2002
  • Meter-in, meter-out and bleed-off circuits are widely utilized in order to adjust the speed of a hydraulic actuator by using a flow control valve and in order to regulate the pressure of a hydraulic volume by using a simple on-off valve. In these circuits, a relief valve serves either to maintain constant system pressure or to protect the system from over-pressure loading. The relief valve of a bleed-off circuit is the second case frequently undergoing on-off action during operation. It makes the analysis of the pressure control characteristics of the circuit highly difficult. In this paper, steady-state flow rate, pressure, heat loss and efficiency of the three circuits are reexamined and basic experiments far obtaining the characteristics of a pump and relief valve are conducted. Finally, simple empirical first-order dynamic models of decreasing and increasing pressure were separately proposed and verified by comparison with experiment. As the result, the basis for the theoretical analysis of the pressure control characteristics of a bleed-off circuit using a simple on-off valve is established.

Energy Saving in Boom Motion of Excavators using IMV (IMV를 사용한 유압굴삭기 붐 동작의 에너지 절감)

  • Huh, Jun Young
    • Journal of Drive and Control
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    • v.14 no.3
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    • pp.1-7
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    • 2017
  • Energy consumption of conventional hydraulic excavators controlled by MCV is considerable when negative load is applied because the meter orifice and meter-out orifice are machined in one spool. Therefore, IMV is introduced to save energy use of hydraulic excavators, but existing hydraulic excavators have various advantages so it is difficult to make a clear comparison. In this study, we compare the use of an existing MCV excavator that has many advantages such as negative control, and IMV for boom up and down operation, and if IMV is used to save energy, we will examine the cause. If possible, for comparability under the same conditions, both systems use pressure balance valves to minimize power consumption when not using power in the actuator. The orifice area at each notch of each valve is calculated, and energy saving is verified by comparing the two systems through simulation.

Setup Procedure of Dump Valve for Full-Scale Airframe Test (전기체 구조시험의 덤프밸브 조절절차 개발;)

  • Kim, Sung-Chan;Kim, Sung-Jun;Hwang, In-Hee
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1252-1257
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    • 2003
  • This paper present a procedure of meter-out flow control method for dump valve in full-scale airframe test. Emergency stop, which results in dump state, can be happened during full-scale airframe test by several causes. Because servo valve can't control hydraulics actuator in the dump state, pressure in cylinder chamber may rise abruptly and overload can be acted to the test article. In this paper, the procedure and technology of orifice setting are investigated to protect the test article from unexpected loads by dump. The test results show that the presented methods decrease peak loads and improve unloading characteristics of hydraulic actuators in the dump state.

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Pressure Control Characteristics of a 2-Way Solenoid Valve Driven by PWM Signal (2방향 전자밸브의 PWM 신호에 의한 압력제어 특성)

  • Jeong, Heon-Sul;Kim, Hyoung-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1565-1576
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    • 2002
  • By way of driving a 2-way on/off solenoid hydraulic valve with a pulse width modulation (PWM) signal, control of the pressure in a certain volume is frequently used in various applications. However, the pressure built-up according to the duty ratio and carrier frequency of the PWM signal is not so well understood. In order to clarify the characteristics of 2-way valve hydraulic pressure control systems, in this paper two formula fur the mean and ripple of the load pressure were derived through theoretical analysis. And the accuracy of the derived formula were verified by comparison with the experimental test result. Generally 2-way valve systems are constructed as a bleed-off circuit, while 3-way valves are used as a control element in a meter-in circuit pressure control system. In a bleed-off circuit, the system supply pressure from a hydraulic power pack does not remain constant, but changes according to their external load. In turn, the relief valve in the hydraulic power pack reacts accordingly showing complicated dynamic behavior, which makes an analytical study difficult. In order to resolve the problem, simple but accurate empirical dynamic models fer a bleed-off system were used in the course of formula derivation. As the result, selection criteria for two major control parameters of the driving signal is established and the basic strategy to suppress the unnecessary pressure fluctuation can be provided for a hydraulic pressure control system using a 2-way on/off solenoid valve.

Flow Rate Control System Design for the Industrial Valve (산업용 밸브의 유량제어 시스템 설계)

  • Choi, Jeongju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.387-392
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    • 2020
  • This paper proposes a flow-rate control system for industrial valves. Industrial valves are used in piping systems to control the flow rate and pressure. In general, valves used in pipelines are classified into globe valves, butterfly valves, and ball valves according to the shape. Motor, hydraulic, and pneumatic systems are used for operating valves. The flow meter should measure the flow rate when configuring the flow-rate control system. On the other hand, because the flow rate of the valve can be expressed by flow coefficient, a control scheme is proposed using the pressure deviation, which measures at the front and rear of the valve. The transfer function for the valve, according to the control input, was estimated using the signal compression method. Based on the induced transfer function, the disturbance observer was designed to improve the command following the performance of the valve stem. The performance of the proposed control method is compared with the flow-rate control result using the flow meter used.

Structural Analysis of Hydraulic Valve Meter (밸브 수압측정기의 구조해석)

  • Lee, Jong-Sun;Shin, Bum-Hoon
    • Proceedings of the KAIS Fall Conference
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    • 2011.05b
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    • pp.947-950
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    • 2011
  • 기존의 밸브 수압측정기는 압력조절을 수동으로 조절함으로서 정확한 압력측정을 할 수 없는 불편함이 있었다. 이를 밸브의 수압측정 시 압력조절센서를 이용하여 압력조절을 안전하고 정확하게 개선한다. 또한 3차원 유한요소 코드인 ANSYS를 활용하여 설계된 수압측정기에 대하여 구조해석을 수행하여 수압측정기 내부압력에 따른 내부누수, 응력, 변형률, 총변형량 등을 구하였다.

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과하중 방지기의 전기체 구조시험 적용에 관한 연구

  • Kim, Sung-Chan;Chae, Dong-Chul;Kim, Sung-Jun;Hwang, In-Hee
    • Aerospace Engineering and Technology
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    • v.2 no.2
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    • pp.11-17
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    • 2003
  • This paper present a method of meter-out flow control for overload protection valve in full-scale airframe test. Emergency stop, which results in dump state, can be happened during full-scale airframe test by several causes. Because servo valve can't control hydraulics actuator in the dump state, pressure in cylinder chamber may rise abruptly and overload can be acted to the test article. In this paper, the procedure and technology of orifice setting are investigated to protect the test article from unexpected loads by dump. The test results show that the presented methods decrease peak loads and improve unloading characteristics of hydraulic actuators in the dump state.

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