• Title/Summary/Keyword: Hydraulic System Component

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Development of the HPM System to Improve Efficiency of the Hydraulic Excavator (유압식 굴삭기 효율 향상을 위한 HPM 시스템 개발)

  • Kwon, Yong Cheol;Lee, Kyung Sub;Kim, Sung Hun;Koo, Byoung Kook
    • Journal of Drive and Control
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    • v.16 no.4
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    • pp.1-8
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    • 2019
  • The HPM (High-speed Power Matching) system is an electro-hydraulic control system. It directly controls the swash plate of the pump by selecting four-loop logic based on joystick signals, pump flow, and pressure signal to improve the efficiency and controllability of construction machines. In the NFC (Negative Flow Control) system, a typical pump control system using conventional open center type MCV, the loss is continuously generated by flow through the center bypass line even when the excavator is not in operation. Also, due to the slow response of the pump that indirectly controls the flow rate using the pressure regulator, peak pressure occurs at the start or stop of the operation. Conversely, the HPM system uses an MCV without center-by-pass flow path and the swash plate of a pump for the HPM is controlled by a high-speed proportional flow control valve. As a result, the HPM system minimizes energy loss in standby state of the excavator and enables peak pressure control through rapid electro-hydraulic control of a pump. In this paper, the concept of the HPM system algorithm is introduced and the hydraulic system efficiency is compared with the NFC system using the excavator SAT (System Analysis Tool).

Design of a Hydraulic System for a Power Split type CVT (동력분기식 무단변속기의 유압구동부 설계)

  • 김정윤
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.168-173
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    • 2004
  • This article describes the design of a hydraulic system for a power split type continuously variable transmission (CVT). The CVT considered here, is composed of planetary gears, clutches, and a torque converter which is mainly used for the realization of CVT function. Similar to automatic transmissions, the hydraulic system of CVT is designed for supplying hydraulic flows and pressures to each component of CVT, in order to activate the clutch engagements and torque converter operation, and to cool the drivetrain. By using the mathematical models of drivetrain, a simulation program was developed to investigate the power performance of CVT equipped vehicle and the operating conditions of each component of CVT. And the design parameters of the hydraulic system and clutches were calculated using the operating conditions and power requirements which obtained from the simulation results. Finally the hydraulic circuit design of prototyped valve body is presented based on the numerical results of this analysis.

Determination of No-Failure Test Times for the Life Test of Hydraulic System Components (유압시스템 구성품의 수명시험을 위한 무고장 시험시간의 산출)

  • Lee, S.R.;Kim, H.E.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.3
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    • pp.8-13
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    • 2006
  • It is very important for the manufacturers to predict the life of hydraulic system components according to the results of life tests. Since it takes too much time to test the hydraulic system components until failure, the no-failure test method is applied for the life test of them. If the shape parameter of Weibull distribution, the number of samples, the confidence level, and the assurance life are given, the no-failure test times of hydraulic system components can be calculated by given equation. Here, the procedures to obtain the no-failure test times of the hydraulic system components such as hydraulic motors and pumps, hydraulic cylinders, hydraulic valves, hydraulic accumulators, hydraulic hoses, and hydraulic filters are described briefly.

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A Study on Energy Saving Hydraulic Cylinder System Using Hydraulic Transformer (유압 트랜스포머를 이용한 유압 실린더의 에너지 절감에 관한 연구)

  • Lee, Min-Su;Cho, Yong-Rae;Yoon, Hong-Soo;Ahn, Kyoung-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.49-56
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    • 2008
  • In order to reduce energy consumption, secondary controlled system has been applied to many types of equipments. In lifting equipments or press machines using hydraulic cylinder, a hydraulic transformer is used as a control component instead of a valve for motion control and a component for recovering potential energy of load. The transformer is a combination of a variable displacement pump/motor as a secondary controlled element and a fixed displacement pump/motor. In this paper the effect of transformer is studied. Multiple closed loop controllers with displacement feedback of variable pump/motor, speed feedback and position feedback of cylinder are used. The efficiency and energy consumption when cylinder is driven up and down is calculated by simulation. Simulation results show that considerable energy saving is achieved by choosing load ratio, circuit type and supply pressure.

A study on Energy Saving Hydraulic System Using Hydraulic Transformer (유압 트랜스포머를 이용한 에너지 절감형 유압시스템에 관한 기초연구)

  • Lee, Min-Su;Ahn, Kyoung-Kwan;Cho, Yong-Rae;Jo, Woo-Keun;Hung, Ho Triet
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.917-922
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    • 2008
  • In order to reduce energy consumption, secondary controlled system has been applied to many types of equipments. In lifting equipments or press machines using hydraulic cylinder, a hydraulic transformer is used as a control component instead of a valve for motion control and a component for recovering potential energy of load. The transformer is combination of a variable displacement pump/motor as a secondary controlled element and a fixed displacement pump/motor. Based on the nominal model derived from mathematical model, the feedback type two-degree-of-freedom controller is designed and implemented. From simulation results, the disturbances including nonlinear friction torque, leakage flow and load force can be compensated and good positioning accuracy is obtained. It show that the proposed controller is effective.

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The study on control system simplification of underdeveloping heavy-load driving system using developed performance-estimation program (대부하/구동 제어 시스템 성능예측 프로그램을 이용한 제어시스템 단순화 연구)

  • 최근국;이만형;서동연;박상우
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.436-440
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    • 1996
  • In this study, underdeveloping heavy-load driving servo control system, which are composed of controller, electro-hydraulic servo-valve, hydraulic motor, reduction gear box, turret slew bearing and turret structure, are investigated to simplify the control system. To estimate the effect of each component, modeling and simulation of linear and nonlinear system are carried out. In the first stage, to prove the reliability of performance estimation program, simulation results are compared with experimental results. In the second stage, the effect of each component of control system is evaluated and then a simplified control system is suggested.

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The Study on Control System Simplification of Underdevelop ing Heavy-Load Driving System Using Developed Performance-estimation program (대부하 구동/제어 시스템 성능추정 프로그램을 이용한 제어시스템 단순화 연구)

  • 최근국;이만형;윤강섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.999-1003
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    • 1996
  • In this study, underdeveloping heavy-load driving servo control system, which are composed of controller, electro-hydraulic servo-valve, hydraulic motor, reduction gear box, turret slew bearing and turret structure, are investigated to simplify the control system. To estimate the effect of each component, model ins and simulation of linear and nonlinear system are carried out. In the first stage, to prove the retiability of performance estimation pro-gram, simulation results are compared with experimental results. In the second stage, the effect of each component of control system is evaluated and then a simplified control system is suggested.

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Development of Flow Control Block for Hydraulic System of Tunnel Boring Machine (터널 굴착기 유압시스템용 유량 제어 블록 개발)

  • Lee, Jae-Dong;Lim, Sang-Jin
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.929-935
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    • 2018
  • This paper develops a flow control block for a hydraulic system of a tunnel boring machine. The flow control block is a necessary component to ensure stability in the operation of the hydraulic system. In order to know the pressure distribution of the flow control block, the flow analysis was performed using the ANSYS-CFX. It was confirmed that the pressure and flow rate were normally supplied to the hydraulic system even if one of the four ports of the flow control block was not operated. In order to evaluate the structural stability of the flow control block, structural analysis was performed using the ANSYS WORKBENCH. As a result, the safety factor of the flow control block is 1.54 and the structural stability is secured.

Development of a special thermal-hydraulic component model for the core makeup tank

  • Kim, Min Gi;Wisudhaputra, Adnan;Lee, Jong-Hyuk;Kim, Kyungdoo;Park, Hyun-Sik;Jeong, Jae Jun
    • Nuclear Engineering and Technology
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    • v.54 no.5
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    • pp.1890-1901
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    • 2022
  • We have assessed the applicability of the thermal-hydraulic system analysis code, SPACE, to a small modular reactor called SMART. For the assessment, the experimental data from a scale-down integral-test facility, SMART-ITL, were used. It was conformed that the SPACE code unrealistically calculates the safety injection flow rate through the CMT and SIT during a small-break loss-of-coolant experiment. This unrealistic behavior was due to the overprediction of interfacial heat transfer at the steam-water interface in a vertically stratified flow in the tanks. In this study, a special thermal-hydraulic component model has been developed to realistically calculate the interfacial heat transfer when a strong non-equilibrium two-phase flow is formed in the CMT or SIT. Additionally, we developed a special heat structure model, which analytically calculates the heat transfer from the hot steam to the cold tank wall. The combination of two models for the tank are called the special component model. We assessed it using the SMART-ITL passive safety injection system (PSIS) test data. The results showed that the special component model well predicts the transient behaviors of the CMT and SIT.