• Title/Summary/Keyword: Hydraulic Servo System

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The New Generation of Hydraulic Presses-Progress in the Forming Process

  • Prommer, Eric
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1276-1277
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    • 2006
  • The ever increasing requirements on today's compacts with regard to their geometry and precision call for flexible high-precision and most capable production systems. DORST Technologies has coped with these requirements by developing the new HP series for pressing forces between 1600 kN and 16000 kN and the new HS series for pressing forces between 150 kN and 1200 kN. These fully hydraulic presses featuring upper ram, lower ram, core rod, filler, up to 4 lower tool levels and up to 4 upper tool levels with closed-loop controlled movements. Thanks to latest servo technology and an electronic bus system it is possible to have all movements closed-loop controlled in the desired relation to each other. Thus, today's hydraulic presses provide high stroke rates, low energy consumption and a user-friendly interface. The input of data is carried out via clearly arranged screen masks on a touch-screen. The innovative DORST $IPG^{(R)}$ (Intelligent Program Generator) has been designed to support the set-up staff in preparing and optimizing the toolprogram. The combination of the machine type with the hydraulic unit determines the productivity in consideration of the specific application and the part to be pressed. Thanks to the closed-loop control circuits, DORST hydraulic automatic presses of the latest generation ensure unmatched precision and repeatability - and consequently process reliability - often without necessitating subsequent machining steps.

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A Study on the Pressure Control Characteristics of ON/OFF 3-way Solenoid Valve Driven by PWM Signal (개폐식 3방향 전자밸브의 펄스폭 변조 구동에 의한 압력제어 특성에 관한 연구)

  • Jeong, Heon-Sul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.485-501
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    • 1997
  • Pressure control is possible driving a simple ON/OFF 3-way valve of hydraulic servo system by pulse width modulation signal. But the pressure varies according to the duty ratio and carrier frequency and repeated on-off action induces pressure fluctuation. So equations for mean pressure and ripple amplitude are theoretically derived as a function of on/off time, the system parameters which decide the pressure characteristics are arranged and they are verified by experimental study. As the result selection criteria for the major design parameters are established and the basic strategy to suppress the unnecessary fluctuation can be provided for a hydraulic pressure control system using these type of valves.

전기 유압식 서어보 인덱싱 시스템의 위치 제어에 관한 연구

  • 안경관;진성무;이정오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.385-389
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    • 1992
  • The position control of the electro-hydraulic servo indexing system in a flexible forging machine was investigated. The role of an Electro-hydraulic servoindexing system is to rotate a workpiect fast and accurately to a desired position. Since the inertia of a workpiece changes during each forging step, an adapt control scheme could be adopted to the position control of the workpiece. A generalized predictive control method which depends on predicting the plant output over several steps ahead based on the assumption about future control actions is proposed. The perormance of the proposed GPC algorithm is investigated experimentally and compared with that of PID control. Experimental results show that the proposed GPC algorithm is satisfactory for the position control of the workpiece of an electrohydraulic indexing system.

Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

Anti-Saturation Algorithm for a Load Sensing Hydraulic Servo System with Multiple Actuators (다중 작동기를 가진 부하감응 유압서보장치의 포화방지 알고리즘)

  • 이춘호;최필환;김철수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.977-981
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    • 1996
  • A load sensing hydraulic system is widely used to military and commercial mobile applications fur its high running efficiency. Although concept and general control schemes are well known, the poor maneuverability of simultaneous multioperation of actuators still remains to be solved. In this paper, a new control algorithm is proposed to prevent the saturation of the system in such operating conditions, in which the total required flowrate of actuators may exceed the pump supply flowrate. The effectiveness of the proposed algorithm is verified through experiments.

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Analysis on Combustion Characteristics of CRDi Single-cylinder Diesel Engine with Direct Needle-driven Piezo Injector (직접구동 피에조 인젝터의 CRDi 단기통 디젤엔진 연소 특성 분석)

  • Chung, Myungchul;Sung, Gisu;Kim, Sangmyung;Lee, Jinwook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.5
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    • pp.108-115
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    • 2014
  • In this study, experimental approaching method was applied under and single-cylinder engine to research the performance of direct needle-driven piezo injector (DPI) for CR direct-injection. As key-point factor of this DPI that relies on direct-acting operating of injector needle, unlike conventional hydraulic-servo, its nozzle needle can be directly driven by piezo actuator. Thus, effect of direct-acting injection of DPI on diesel combustion and emission characteristics was investigated under common-rail single-cylinder direct-injection engine, equipped with three different driving mechanism, including indirect-acting solenoid, piezo and DPI system. As main results, it found that a direct-acting piezo injector has higher of IMEP. And it has higher heat release rate during premixed combustion and mixing controlled combustion phase due to its higher heat release, even though nitrogen oxide (NOx) formations were increased slightly.

Design and Implementation of Neural Network Controller with a Fuzzy Compensator for Hydraulic Servo-Motor (유압서보모터를 위한 퍼지보상기를 갖는 신경망제어기 설계 및 구현)

  • 김용태;이상윤;신위재;유관식
    • Proceedings of the Korea Institute of Convergence Signal Processing
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    • 2001.06a
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    • pp.141-144
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    • 2001
  • In this paper, we proposed a neural network controller with a fuzzy compensator which compensate a output of neural network controller. Even if learn by neural network controller, it can occur a bad results from disturbance or load variations. So in order to adjust above case. we used the fuzzy compensator to get an expected results. And the weight of main neural network can be changed with the result of learning an inverse model neural network of plant, so a expected dynamic characteristics of plant can be got. In order to confirm a performance of the proposed controller, we implemented the controller using the DSP processor and applied in a hydraulic servo system. And then we observed an experimental results.

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Simulation Analysis on Static Safety of 55Hp-Servo-Based Hydrostatic Transmission (시뮬레이션 기반의 55마력급 서보식 정유압 무단변속기 정적구조안정성 분석)

  • Won, Jonggeun;Yoon, Jongil;Lee, Hyunah;Chung, Seonggyo;Jeong, Jaesu
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.34-42
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    • 2022
  • Hydrostatic transmission (HST) comprises rotary parts, shafts, valve plate, swashplate, and servo pistons. Ensuring structural stability of each part of an HST has a significant impact on product safety. In this study, the structural stability of HST in agricultural machinery and industrial vehicles was analyzed using ANSYS software. For conservative evaluation, high-pressure conditions (35.5 MPa and 2 MPa pilot pressure) were applied as load conditions. The number of grids used in the calculations ranged from 0.4 to 0.8 million depending on modeling requirements. Structural analysis was performed for essential parts and safety factor was analyzed. All major parts of HST had a safety factor of ≥ 1.5. Thus, they were judged to be structurally safe. This study provides important information for designing an HST system.

Development of Active Seat Suspension with 2 DOF for Agricultural Tractors(I) - Development of Control System for Active Seat Suspension - (농용트랙터를 위한 2자유도를 갖는 능동형 좌석 현가장치 개발(I) - 능동형 좌석 현가장치 제어시스템의 개발 -)

  • Yu, Ji-Hoon;Lee, Kyu-Cheol;Kim, Ki-Young;Park, Hyung-Bae;Ryu, Kwan-Hee
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.315-324
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    • 2009
  • Various types of vibration are transmitted to operators of agricultural tractors while working in the field. Most harmful vibration to human body is ride vibrations with low frequency ranging from 1 to 10 Hz, caused by rough terrain. These ride vibration has vertical and rotational components. This study was conducted to develop an active seat suspension system with two degrees of freedoms, enabling effectively reduce vibrations in vertical and pitch motions. Therefore, a mechanism for the active seat suspension was developed, and an electro-hydraulic servo system and a controller to drive the active seat suspension system were also developed in this study. A simulation model was developed to evaluate how the active seat suspension system effectively reduce the vibrations transmitted to the base of seat. Active seat suspension was optimized to enhance the performance using the developed simulation model. The performance of the seat suspension system was evaluated according to the test codes described in EEC78/764 in order to investigate the feasibility of application to agricultural tractors. The result showed that the developed active seat suspension system could reduce the magnitude of vertical vibration up to 80% for the input vibrations according to the test codes described in EEC78/764. The system could reduce the rotational displacement of ${\pm}\;2.5$ degrees up to 50% for the pitch vibration on the average in the frequency range of 1 to 2 Hz.

Unknown-Parameter Estimation of Electric-Hydraulic Servo Cylinder Based on Measurements (측정 데이터 기반 전기-유압 서보 실린더의 미지 변수 추정)

  • Seung, Ji Hoon;Yoo, Sung Goo;Seul, Nam O;Noh, Jackyou
    • IEMEK Journal of Embedded Systems and Applications
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    • v.14 no.6
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    • pp.347-353
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    • 2019
  • Electric-hydraulic sever cylinders are used in many offshore applications such as wind energy farms, solar farms and plants. Jack-up barges are often used for these offshore system operations. Jack-up barge control is up/down by hydraulic cylinder position control. Working in harsh environments can lead to changes in internal parameters. This nonlinearity makes precise control difficult. In order to overcome the problems, we proposed a method of unknown-parameter estimation algorithm based on measurements obtained by system. In this paper, we employee Unscented Kalman filter (UKF) to estimate states and unknown-parameter from augmented nonlinear equation. Performance of estimation results is verified in simulation on an environments of Matlab. The estimation results of the state and unknown-parameter show that the estimation error of unknown-parameter is reduced according to decreasing the state estimation error.