• Title/Summary/Keyword: Hydraulic Pressure Test

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Research for the Effect of Accumulator and the High Frequency-Hydraulic System of Frequency Characteristics by Experimental Method (고주파 유압시스템의 주파수 특성과 축압기 효과의 실험적 연구)

  • Park, Nam-Eun;Kim, Jae-Soo;Kim, Yang-Soo;Kim, Jong-Rok;Rho, Hyung-Woon;Jeon, Seung-Bae;Na, Hong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.3 s.20
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    • pp.51-57
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    • 2003
  • Characteristics of the high frequency pulsatile flow have been investigated experimentally to understand the flow phenomena in the hydraulic system. One axis fatigue test bed, which is widely used for automobile field test, is used. Four pressure transducers, an amplifier and a A/D convertor are used to obtain the high frequency pulsatile pressure waveform in hydraulic system. The characteristics of frequency are analyzed by power spectrum method. According to the variations of pump input pressure and actuator acceleration frequency, the pressure is measured with or without an accumulator. The amplitude of pressure with accumulator is very lower than those without accumulator due to absorbing function of accumulator. As the frequency of actuator acceleration is increased, the effect of accumulator become very important to decrease the amplitude of pulsatile pressure waveform with high frequencies.

Study on Performance Test of Plate Type ER-Valves (평판형 ER-Valve의 성능실험에 관한 연구)

  • Jang S.C.;Yum M.O.;Kim D.T.;Park J.B.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.321-324
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    • 2002
  • Hydraulic valve control the pressure and the How of fluid by the hydraulic oil transfered from pump but the ER fluid consists of solid particles of micrometer in size and insulating oil so in the general hydraulic valve. We invented ER-Valve using ER fluid as working fluid. The ER fluid, working fluid of ER-Valve is a functional fluid to represent the feature of fluid according to strength of electric field. In this research we made our own 4 types of plate type ER-Valve which has same surface but different width and length and then we conducted performance test. We measured flow rate and pressure drop of fluid which is flowing in the ER-Valve according to the electric field strength to conduct this test. We modeling ER-Valve relating to ER-Valve system and yield shear stress according to the strength of electric field. We used the pressure drop according to the strength of electric field by differential pressure gauge in the our own made ER-Valve. This test reviewed experimental the special changes of ER-Fluid in the steady flow condition.

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Pressure Control of SR Driven Hydraulic Oil-Pump Using Data based PID Controller

  • Lee, Dong-Hee;Kim, Tae-Hyoung;Ahn, Jin-Woo
    • Journal of Power Electronics
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    • v.9 no.5
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    • pp.800-808
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    • 2009
  • This paper presents a practical method of pressure control for a hydraulic oil-pump system using an SR (Switched Reluctance) drive. For a 6Mpa grade hydraulic oil-pump, a 2.6kW SR drive is developed. In order to get high performance pressure dynamics in actual applications, a data based PID control scheme is proposed. The look-up table from a pre-measured data base produces an approximate current reference based on motor speed and oil-pressure. A PID controller can compensate for the pressure error. With the combination of the two references, the proposed control scheme can achieve fast dynamics and stable operation. Furthermore, a suitable current controller considering the nonlinear characteristics of an SRM (Switched Reluctance Motor) and practical test methods for data measuring are presented. The proposed control scheme is verified by experimental tests.

System Design and Performance Test of Hydraulic Intensifier (유압 충격압력 발생기의 시스템 설계와 성능평가)

  • Kim, Hyoung-Eui;Lee, Gi-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.947-952
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    • 2010
  • Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions prescribed in ISO and SAE standards. The impulse pressure test machine needs to have a high pressure, a precise control system and a long life. It should satisfy the requirements for fabrication of the impulse tester to generate ultra high pressure in the hydraulic system. In the impulse tester, a servo-valve control system is adopted; although the control application is convenient, it is expensive owing to the cost of developing the system. The type of the control system determines the pressure wave, which affects the components that are tested. In this study, the manufacturing process and the intensifier system design related to the flow, pressure, and the increasing rate of pressure are investigated. The results indicate the ultra high pressure waves in the system.

The Study on Axisymmetric Deformation of Thin Orthotropic Composite Pressure Vessel (직교이방성 복합재료로 만든 두께가 얇은 압력용기의 변형에 관한 연구)

  • 김형원;최용규
    • Journal of the Korean Society of Propulsion Engineers
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    • v.7 no.2
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    • pp.36-43
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    • 2003
  • The analytic solution of radial displacements of thin cylindrical pressure vessel with carbon fiber T700/Epoxy orthotropic composites was obtained using equilibrium equations of the orthogonal curvilinear coordinate system. The governing equations with the simplified strain versus displacement relation of 3-dimensional curvilinear coordinate system were derived from the variational principle and the virtual work principle. Some theoretical analyses were presented and compared with the results of hydraulic tests for the pressure vessels with some various thicknesses. The results of the theoretical analysis and the hydraulic test were reasonably matched.

Manufacture of Apparatus for Coolant Mix Performance Test (냉각제 혼합성능 시험용 장치의 제작)

  • Ku, Hyoun-Kon;Bae, Young-Gwan;Kim, Jin-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.73-78
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    • 2022
  • The test apparatus that can be protected from the high-temperature combustion flame and coolant injection was successfully manufactured. In this study, the coolant-injection module had a controllable consistent pressure, and the entire combustion module was protected using a nonflammable composite liner. Every flange was designed in accordance with the DIN standard, and the entire body of the module was designed in accordance with the EN 13445 code. Additionally, the hydraulic pressure test was performed in accordance with the 2014/68/EU directive and EN 13445 standard. Finally, after manufacturing, performance tests (such as pressure tests) were conducted to verify the reliability and safety.

Analysis of Internal Overpressure by Pipe Cross-Sectional Area Ratio and Filling Rate in the Hydraulic Test of Shipboard Tank (수압시험 시 관 단면적 비 및 충수 속도별 탱크 내부 과압 발생에 관한 해석)

  • Geun-Gon Kim;Tak-Kee Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.6
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    • pp.460-472
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    • 2023
  • This study was conducted based on the case of an accident (excessive deformation) that occurred during the hydraulic test of a shipboard tank manufactured in accordance with the design regulations. Over-pressure phenomenon was noted as the main cause of accidents in the process of testing tanks without physical damage, which can be found in external factors such as cross-sectional difference between inlet pipe and air pipe and higher water filling rate than the recommended one. The main goal of this paper is to establish a safe water filling rate according to the range of sectional area ratio(SAR) reduced below the regulations for each test situation. The simulation was conducted in accordance with the hydraulic test procedure specified in the Ship Safety Act, and the main situation was divided into two types: filling the tank with water and increasing the water head to the test pressure. The structural safety evaluation of the pressure generated inside the tank and the effect on the structure during the test was reviewed according to the SAR range. Based on the results, guidelines for the optimal filling rate applicable according to SAR during the hydraulic test were presented for the shipboard tanks used in this study.

An Analytical Investigation of a Hydraulic Clutch System of Powershift Transmission (파워시프트 변속기 유압클러치시스템의 해석적 연구)

  • Lee, J.C.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.1
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    • pp.25-31
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    • 2009
  • This study presents an analytical model of hydraulic clutch system of a power shift transmission to analyze pressure modulation characteristics. A typical hydraulic clutch system was modeled by using AMESim in which the parameters of major components were measured for simulation. Test apparatus was established using the components of power shift and power shuttle clutches with instrumental equipment. The results of simulation and experiment were so close that the proposed analytical model in this study was validated. However the cylinder model analogized clutch dynamics need to be improved in future study. The effects of parameters of orifice diameter, accumulator stroke and oil temperature on pressure modulation were analyzed respectively. The results of parameter sensitivity analysis show that modulation time and set pressure can be easily adjusted by changing parameter values. It is also found that the hydraulic clutch system used in this study is so susceptible to oil temperature that cooling equipment is necessary.

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Manufacture of High-temperature High-pressure Vessel for Mixed Gas Performance Test via Optimized Design (최적화 설계를 통한 혼합가스 성능시험용 고온 고압 용기의 제작)

  • Ku, Hyoun-Kon;Ryu, Hyung-Min;Ahn, Jae-Woong;Bae, Young-Gwan;Kim, Jin-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.83-88
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    • 2019
  • In this study, the high-temperature high-pressure vessel was successfully manufactured, which can be used to store pressurized air and to increase the temperature for the mix performance test of high-temperature high-pressure air with coolant (e.g., water). In this research, static structure analysis and transient thermal analysis were performed using the commercial software Midas NFX 2015 R1. Based on the results, the optimized pressure vessel design was carried out. As a result of the optimized design, the minimum stress and minimum weight were found at 120 mm of the vessel thickness, and the optimized pressure vessel was verified. Finally, through manufacture and performance test (e.g., the non-destructive inspection and hydraulic pressure test), the reliability and safety were validated for the designed pressure vessel.

The Estimation of Compacted State on Sea Dike Embankment with the Interrelationships Between the Hydraulic Head Loss Rate, the Hydraulic Conductivity and the Void Ratio (수두손실률, 투수계수 및 공극비의 상호관계를 통한 제체의 다짐상태 평가)

  • Eam, Sung Hoon
    • Journal of The Korean Society of Agricultural Engineers
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    • v.57 no.1
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    • pp.11-23
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    • 2015
  • In this study the laboratory test for hydraulic conductivity and the seepage analysis with finite element method on measurement section of sea dike embankment were performed for the purpose of estimating the relative density of embankment from the measured pore water pressures, and both results of the test and the analysis were coupled with the method of estimating seepage blocking state with the hydraulic head loss rate in sea dike embankment. The relationship of void ratio vs hydraulic head loss rate was obtained by setting hydraulic conductivity as common ordinate on the relationships between the void ratio and the hydraulic conductivity and between the hydraulic conductivity and the hydraulic head loss rate. The void ratio on the segment between measuring points was calculated from the coupled relationship of the void ratio vs the hydraulic conductivity. The allowable upper and lower limits of hydraulic head loss rate and those of void ratio on the safety were generated from the coupled relationship between the laboratory compaction test and the sedimentation test. Current hydraulic head loss rate and void ratio were evaluated in the allowable range between upper and lower limits.