• Title/Summary/Keyword: Hydraulic Power Unit

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Trajectory Control of Excavator Actuators Using IMV (IMV를 이용한 굴착기 작업장치 궤적제어)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.17 no.2
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    • pp.45-54
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    • 2020
  • The IMV is a combination of four two-way valve systems which replace a conventional four-way spool valve to improve efficiency mostly in excavator hydraulics. As the environmental regulations for construction equipment have tightened, some overseas advanced companies have released commercial excavators in which the MCV is implemented with the IMVs. Development of the IMV type MCV relies on the control algorithm as well as the robust performance of proportional flow control valves. In this study, the IMV controller was designed and verified with experiments for the excavator working unit, which determines the IMV mode of operation and the extent of the valve opening in consideration of the load conditions on hydraulic actuators. First, the open-loop controller was designed with a joystick command vs. a PSV reference current map comprising several control parameters in to compensate for the different flow characteristics and non-linearities of two-way flow control valves. Second, the closed-loop controller was designed with the PI control fed by the actuator displacement and outputs actuator percent effort equivalent to the operator's joystick command. Finally, the performance of the IMV type MCV was verified with the trajectory control of position references derived from the energy consumption test standard. Experimental results showed the control performance of the IMV developed in this study, and suggest that future studies to be conducted to advance technical progress.

Kalman Filter Estimation of the Servo Valve Effective Orifice Area for a Auxiliary Power Unit (보조 동력장치용 서보밸브 유효 오리피스 면적의 칼만필터 추정)

  • Zhang, J.F.;Kim, C.T.;Jeong, H.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.4
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    • pp.1-7
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    • 2007
  • Flow rate is one of the important variables for precise motion control and detection of the faults and fluid loss in many hydraulic components and systems. But in many cases, it is not easy to measure it directly. The orifice area of a servo valve by which the fluid flows is one of key factors to monitor the flow rate. In this paper, we have constructed an estimation algorithm for the effective orifice area by using the model of a servo valve cylinder control system and Kalman filter algorithm. Without geometry information about the servo valve, it is shown that the effective orifice area can be estimated by using only displacement and pressure data corrupted with noise. And the effect of the biased sensor data and system parameter errors on the estimation results are discussed. The paper reveals that sensor calibration is important in accurate estimation and plausible parameter data such as oil bulk modulus and actuator volume are acceptable for the estimation without any error. The estimation algorithm can be used as an useful tool for detecting leakage, monitoring malfunction and/or degradation of the system performance.

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Steering Consuming Energy and Fuel Efficiency Analysis Depending on Steering System Model (조향 모델에 따른 조향 소모 에너지와 연비 분석)

  • Gu, Bonhyun;Lee, Heeyun;Park, Yunkyong;Cha, Sukwon;Lim, Wonsik;Jang, Bongchoon;Bang, Jinseok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.401-407
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    • 2016
  • For high fuel economy, many kinds of unit in vehicle have been developed. In steering system, as a result, HPS(Hydraulic Power Steering) system has been replaced as EHPS and EPS system. But the structures of these systems are totally different, and that causes the uncertainty of fuel economy evaluation. Therefore we undertake to research to find results and tendency of fuel economy and energy in steering system. For accurate evaluation, we modeled different types of steering systems on same vehicle model. The simulation came into action on various driving cycle. The driving condition is designed to show standby power of pump. Results show differences of fuel efficiency and energy consumption.

Development of the Flexible Observation System for a Virtual Reality Excavator Using the Head Tracking System (헤드 트래킹 시스템을 이용한 가상 굴삭기의 편의 관측 시스템 개발)

  • Le, Q.H.;Jeong, Y.M.;Nguyen, C.T.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.27-33
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    • 2015
  • Excavators are versatile earthmoving equipment that are used in civil engineering, hydraulic engineering, grading and landscaping, pipeline construction and mining. Effective operator training is essential to ensure safe and efficient operating of the machine. The virtual reality excavator based on simulation using conventional large size monitors is limited by the inability to provide a realistic real world training experience. We proposed a flexible observation method with a head tracking system to improve user feeling and sensation when operating a virtual reality excavator. First, an excavation simulator is designed by combining an excavator SimMechanics model and the virtual world. Second, a head mounted display (HMD) device is presented to replace the cumbersome large screens. Moreover, an Inertial Measurement Unit (IMU) sensor is mounted to the HMD for tracking the movement of the operator's head. These signals consequently change the virtual viewpoint of the virtual reality excavator. Simulation results were used to analyze the performance of the proposed system.

Analysis of Loss of Offsite Power Transient Using RELAP5/MOD1/NSC; II: KNU1 Design-Base Simulation (RELAP5/MOD1/NSC를 이용한 원자력 1호기 외부전원상실사고해석;II:설계기준사고)

  • Kim, Hyo-Jung;Chung, Bub-Dong;Lee, Young-Jin;Kim, Jin-Soo
    • Nuclear Engineering and Technology
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    • v.18 no.3
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    • pp.175-182
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    • 1986
  • The KNUI (Korea Nuclear Unit 1) loss of offsite power transient as a design-base accident has been simulated using the RELAP5/MOD1/NSC computer code. The analysis is carried out using the best-estimate methodology, but the sequence and its assumptions are based on the evaluation methodology th at emphasizes conservatism. Important thermal-hydraulic parameters such as average temperature, steam generator level and pressurizer water volume are compared with the results in the KNU1 Final Safety Analysis Report (FSAR). The present analysis gives much lower RCS average temperature and pressurizer water volume, and much higher S/G water volume at the turnaround point, which may be considered to be additional improved safety margins. This is expected since the present analysis deals with the best-estimate thermal-hydraulic models as well as the initial conditions on a best-estimate basis. These additional safety margins may contribute to further validate the safety of the KNU1 in this type of accidents(Decrease in Heat Removal by the Secondary System).

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A Study on the Coolant Mixing Phenomena in the Reactor Lower Plenum

  • Park, Yong-Seog;Park, Goon-Cherl;Um, Kil-Sup
    • Nuclear Engineering and Technology
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    • v.29 no.3
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    • pp.186-195
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    • 1997
  • When asymmetric thermal-hydraulic conditions occur between cold legs, the core inlet temperature will be nonuniform if the coolant is not mixed perfectly in the lower plenum. These uneven core inlet conditions may induce the change in core power distribution. Thus realistic prediction of thermal mixing is important in such abnormal conditions. In this study, reactor internals, which are scaled down as to conserve the flow area ratio, are set up in the model of KORI Unit 1 with the scaling factor of 1/710 by volume and coolant temperatures are measured beneath the lower core plate. Based on experimental results, the ability of COMMIX-1B code to simulate the coolant mixing phenomena in the lower plenum is estimated. The results show that complete mixing never occurs in any conditions and the mixing pattern is characterized according to the plant type.

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Performance Analysis Model for Flap Actuation System using MATLAB/Simulink

  • Cho, Hyunjun;Joo, Choonshik;Kim, Kilyeong;Park, Sangjoon
    • International Journal of Aerospace System Engineering
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    • v.4 no.1
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    • pp.13-21
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    • 2017
  • In this paper, we present some results on performance analysis for flap actuation system of aircraft. For this, by utilizing MATLAB/Simulink solution, which is widely used physical model-based design tool, we particularly construct the architecture of the analysis model consisting of the main three phases: 1)commanding and outer-controlling the flap angle through flight control computer; 2)generating hydraulic/mechanical power through control module and power drive unit; 3)transmitting torque and actuating the flap through torque tube and rotary geared actuators. For mimicking the motion of the actual flap, we apply each mechanical component, which is already being used in actual aircraft, to our performance analysis model so that it guarantees the congruency of the simulation results. That is, we reflect the actual specifications of flap hardware and software as parameters of the model. Finally, simulation results are presented to illustrate the model.

The Strength Analysis of Gears on Hydro-Mechanical Continuously Variable Transmission for Forklift (지게차용 기계유압식 무단변속기의 기어류에 대한 강도해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Choi, Sung Kwang
    • Journal of Drive and Control
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    • v.13 no.4
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    • pp.45-51
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    • 2016
  • The power train of a hydro-mechanical, continuously variable transmission for forklifts makes use of hydro-static units, hydraulic multi-wet disc brakes & clutches, and complex helical & planetary gears. The complex helical & planetary gears are very important parts of the transmission because of a strength problem. In the present study, we calculated the specifications of the complex helical & planetary gear train, and analyzed the gear bending and compressive stresses of the gears. It is necessary to analyze the gear bending and compressive stresses thoroughly for optimal design of the complex helical & planetary gears with respect to cost and reliability. In this paper, we analyze the actual gear bending and compressive stresses of complex helical & planetary gears using the Lewes & Hertz equation, and we also verify the calculated specifications of the complex helical & planetary gears by evaluating the results of the data of allowable bending and compressive stress using the Stress vrs Number of Cycles curves of gears.

Evaluation of seasonal performance for single-stage desalination system with solar energy (1단 증발식 해수담수화 시스템의 계절별 성능 평가)

  • Kwak, Hee-Youl;Joo, Hong-Jin;Joo, Moon-Chang;Kim, Jung-Bae
    • 한국태양에너지학회:학술대회논문집
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    • 2008.04a
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    • pp.221-226
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    • 2008
  • This study was carry out evaluation of seasonal performance for the decentralized desalination system with the solar thermal system and the photovoltaic power system. First operating demonstration system was set up in Cheju in 2006. These system comprises the desalination unit with designed daily fresh water capacity of $2m^3$ and is supplied by a $120m^2$ evacuated tubular solar collector, a $6m^3$ heat storage tank, and a 5kW photovoltaic power generation supply the electricity for hydraulic pumps to move the working fluids. In a spring season day average $392W/m^2$, the daily fresh water showed to produce about 340liter. In a summer season day average $296W/m^2$, the daily fresh water showed to produce about 328liter. In a autumn season day average $349W/m^2$, the daily fresh water showed to produce about 277liter. In a winter season day average $342W/m^2$, the daily fresh water showed to produce about 271liter.

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Evaluation of long-term performance for single-stage desalination system with solar energy (태양에너지 해수담수화 실증시스템 장기 운전 열성능)

  • Kwak, Hee-Youl;Yoon, Eung-Sang;Joo, Moon-Chang;Joo, Hong-Jin
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.172-177
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    • 2008
  • This study was carry out evaluation of long-term performance for the decentralized desalination system with the solar thermal system and the photovoltaic power system. First operating demonstration system was set up in Cheju in 2006. These system comprises the desalination unit with designed daily fresh water capacity of $2m^3$ and is supplied by a $120m^2$ evacuated tubular solar collector, a $6m^3$ heat storage tank, and a 5kW photovoltaic power generation supply the electricity for hydraulic pumps to move the working fluids. In a clear day more than 400W/$m^2$, the daily fresh water showed to produce more than about 500liter, and from January, 2007 to October, 2008 for 2 years, solar irradiance daily averaged was measured 370W/$m^2$, the daily fresh water yield showed that can be produced about 330liter.

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