• Title/Summary/Keyword: Hydraulic Machine

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Risk Priority Number using FMEA by the Plastic Moulding Machine (사출성형기의 고장모드 영향분석(FMEA)을 활용한 위험 우선순위)

  • Shin, Woonchul;Chae, Jongmin
    • Journal of the Korean Society of Safety
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    • v.30 no.5
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    • pp.108-113
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    • 2015
  • Plastic injection moulding machine is widely used for many industrial field. It is classified into mandatory safety certification machinery in Industrial Safety and Health Act because of its high hazard. In order to prevent industrial accidents by plastic injection moulding machine, it is necessary for designer to identify hazardous factors and assess the failure modes to mitigate them. This study tabulates the failure modes of main parts of plastic injection moulding machine and how their failure has affect on the machine being considered. Failure Mode & Effect Analysis(FMEA) method has been used to assess the hazard on plastic injection moulding machine. Risk and risk priority number(RPN) has been calculated in order to estimate the hazard of failures using severity, probability and detection. Accidents caused by plastic injection moulding machine is compared with the RPN which was estimated by main regions such as injection unit, clamping unit, hydraulic and system units to find out the most dangerous region. As the results, the order of RPN is injection unit, clamping unit, hydraulic unit and system units. Barrel is the most dangerous part in the plastic injection moulding machine.

Position Control of Hydraulic Motor-Load System using Matlab (Matlab을 이용한 유압모터-부하계의 위치제어)

  • 이명호;박형배
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.76-83
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    • 2004
  • The purpose of this paper is to find an effective control system for a hydraulic motor-load system using matlab. The Hydraulic control system consists of a hydraulic pump, a hydraulic proportional control valve, hydraulic pipelines, a hydraulic motor and a load system. The simulation models were verified by comparing the simulation results with measured data from the real hydraulic proportional position control system. In order to compensate the nonlinear friction characteristics in a hydraulic motor-load system, a discrete time PD controller and Friction torque observer has been applied.

Testing Equipments for the Evaluation of Dynamic Tensile characteristics and the Crashworthiness of Auto-body Members (차체용 부재의 동적 인장 특성 및 충돌 특성 평가를 위한 시험장비 개발)

  • Huh, H.;Kim, S.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.21-24
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    • 2007
  • This paper deals with introduction of testing equipments for the evaluation of dynamic tensile characteristics of auto-body steel sheets and the crashworthiness of auto-body members. The servo-hydraulic high speed material testing machine was developed for tensile tests at the intermediate strain rate to obtain the tensile material properties at the strain rate under 500/sec. The split Hopkinson bar apparatus using the elastic wave was developed for dynamic material characteristics at the high strain rate ranged from 1,000 to 10,000/sec. The servo-hydraulic high speed crash testing machine is the equipment for the evaluation of the collapse load and crashworthiness of auto-body members. High speed carrying truck crashes to specimen with the maximum velocity of 17 m/sec.

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A Study About Reliability Analysis of Hydraulic Breakers through Failure Mode Effect Analysis (유압 브레이커(Hydraulic breaker)의 고장분석을 통한 수명분석 연구)

  • Ha, Ho-Jin;Kim, Gwang-Sub
    • Journal of Applied Reliability
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    • v.9 no.3
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    • pp.177-193
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    • 2009
  • Hydraulic breakers, the attachment devices of the excavators, refer to a machine that converts back and forth motions of pistons into energies to break objects down finely. As the use of hydraulic breakers has been steadily increasing world-wide, consumers have become more interested in not just the quality of hydraulic breakers but their reliability. This study show functions and usages of several main parts on hydraulic breakers. In addition, based on the effect of action of hydraulic breakers, FMEA was performed to figure out the major causes and manifestations of malfunctioning. As above mentioned, we analyzed reliability of hydraulic breakers by models, and the data that had been used for the analyses were obtained from malfunctioning data in the field.

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PWM Control of Hydraulic Motor Systems Using High Speed Solenoid Valves (고속응답 전자밸브에 의한 유압 모터계의 PWM 제어)

  • 김도태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.387-392
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    • 1999
  • The micro electronic control technology with developing microcomputers make great contribution to electrohydraulic control systems. The electrohydraulic pulse control simplifies in conjunction with power electronic amplifier and high speed operated solenoid valves. It is necessary to valves to convert electronic pulse signal to hydraulic pulse flow as fast as possible. This study deals with the speed control of an oil hydraulic motor operated by two way high speed solenoid valves. The valves acts as converters of electronic-pulse signals to hydraulic power. By constructing systems in which a hydraulic motor is operated by two solenoid valves, the pulse with modulation method (PWM) has adopted as the speed control of hydraulic motor systems. The static and dynamic characteristics of the systems are investigated by the experiment. It is clarify that a hydraulic motor operated PWM show good performance as a control component, achieving accurate velocity control.

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Research on Hydraulic System Design and Vehicle Dynamic Modeling for the Development of Tire Roller (타이어 로울러 개발을 위한 유압 시스템 설계 및 차량 동역학적 모델링에 관한 연구)

  • 김상겸;김준호;이운성;김정하
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.201-211
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    • 2002
  • In this research, we are trying to research about hydraulic system design and vehicle dynamic modeling far the development of the tire roller. The reason why we would like develop it is that tire roller is one of the most useful machine for the road construction site and application other construction equipments. Here, we conceptualize the new hydraulic system and derive the equations of motion fur dynamic analysis and also investigate system modeling by using a DAQ board. We design the hydraulic circuit of steering and traction mechanism system. This design can be used to create virtual prototypes of construction equipment. So, we studied tire roller to integrate development technology. In system analysis, we formulate hydraulic traction system model and hydraulic steering system model. Also, we integrate DAQ system to acquire experimental results in real tire roller equipment.

A Study on the Applicability of Machine Learning Algorithms for Detecting Hydraulic Outliers in a Borehole (시추공 수리 이상점 탐지를 위한 기계학습 알고리즘의 적용성 연구)

  • Seungbeom Choi; Kyung-Woo Park;Changsoo Lee
    • Tunnel and Underground Space
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    • v.33 no.6
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    • pp.561-573
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    • 2023
  • Korea Atomic Energy Research Institute (KAERI) constructed the KURT (KAERI Underground Research Tunnel) to analyze the hydrogeological/geochemical characteristics of deep rock mass. Numerous boreholes have been drilled to conduct various field tests. The selection of suitable investigation intervals within a borehole is of great importance. When objectives are centered around hydraulic flow and groundwater sampling, intervals with sufficient groundwater flow are the most suitable. This study defines such points as hydraulic outliers and aimed to detect them using borehole geophysical logging data (temperature and EC) from a 1 km depth borehole. For systematic and efficient outlier detection, machine learning algorithms, such as DBSCAN, OCSVM, kNN, and isolation forest, were applied and their applicability was assessed. Following data preprocessing and algorithm optimization, the four algorithms detected 55, 12, 52, and 68 outliers, respectively. Though this study confirms applicability of the machine learning algorithms, it is suggested that further verification and supplements are desirable since the input data were relatively limited.

A Study on Absorption Device of Surge Rising Pressure Occurring when Suddenly Braking Action in the Hydraulic Driving Part of Textiles Let off (섬유송출 유압구동부 급제동시 발생하는 충격상승압 흡수장치에 관한 연구)

  • 이재구;김정현;김도태;김성동;정선환
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.84-91
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    • 2003
  • The equipment of textiles let off is a part of inspection machine which inspects finished textiles and it checks up textiles through that. This study suggests a method to select the capacity and initial gas pressure of accumulator to control surge rising pressure occurring when suddenly braking action to a desired degree. An accumulator in hydraulic systems is by hydraulic machinery which stores kinetic energy of inertia body during braking. A series of computer simulations were done for the brake action The results of the simulation work were compared with those of experiments.

Development of Manufacturing Method of Vessel for Keeping Warm by Hydraulic Bulging (액압벌징에 의한 보온용기의 제조방법 개발)

  • Chung, Joon-Ki;Cho, Woong-Shick
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.24-31
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    • 1999
  • Bulging is a forming method to shape of die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at the both ends of tube. The diameter of tube expands by hydraulic pressure in tube. at the same time, thrust at the both ends of tube. pushes tube in the direction of expansion to obtain high expanding rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by the combination method of bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

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