• Title/Summary/Keyword: Hydraulic Machine

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Design of Hydraulic & Control System for the Disc Spinning Machine (디스크 스피닝 성형기의 유압 및 제어시스템 설계)

  • Gang, Jung-Sik;Park, Geun-Seok;Gang, E-Sok
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.157-165
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    • 2002
  • The design of hydraulic & control system has been developed for the disc spinning machine. The hydraulic system has been designed in the overall system including the vertical & horizontal slide fur spinning works which are controlled by hydraulic servo valves in right & left side, and the clamping slide for holding & pressing blank material in center during spinning process. Based on the design concept of this hydraulic system, model test experiments for hydraulic servo control system is tested to conform confidence and applying possibility. The control system is introduced with the fuzzy-sliding mode controller for the hydraulic force control reacting force as a disturbance, because a fuzzy controller does not require an accurate mathematical model for the generation of nonlinear factors in the actual nonlinear plant with unknown disturbances and a sliding controller has the robustness & stability in mathematical control algorithm. We conform that the fuzzy-sliding mode controller has a good performance in force control for the plant with a strong disturbance. Also, we observe that a steady state error of the fuzzy-sliding mode controller can be reduced better than those of an another controllers.

Selection of the Optimum Working Condition for Hydraulic Actuator Parts using Statistical Techniques (통계적 기법을 이용한 유압구동 부재의 최적 작동조건의 선정)

  • 류을현;배효준;서영백;박흥식
    • Tribology and Lubricants
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    • v.20 no.1
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    • pp.21-26
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    • 2004
  • The average frictional coefficient was used generally to analyze the working process of the lubricated machine parts. But it is difficult of taking the correct frictional coefficient because the average frictional coefficient of it is progressed always unstably with a large amplitude on working condition. If the correct analysis of frictional coefficient on working condition for the lubricated machine parts can be possible, it can be effect on condition diagnosis of lubricated machine system. This study was carried out to get the optimum working condition of the hydraulic actuator parts using statistical techniques. From this result, it has the lowest friction coefficient in case of applied load of 3 kg and sliding speed of 120 mm/sec.

Development of Technology for Printing Pressure Control of Blanket Cylinder (블랭킷 실린더의 인압제어 기술개발)

  • Ham, Yeong-Bok;Yun, So-Nam;Kim, Gwang-Yeong;Choe, Byeong-O
    • 연구논문집
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    • s.32
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    • pp.15-22
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    • 2002
  • In offset or intaglio printing machine, it's operated with combination of blanket cylinder and impression cylinder. The blanket cylinder has some number of grooves to attach the blanket on surface. In case of operating the printing machine, it has generate mechanical impact noise when the two cylinders encounter with the grooves. So, in this study, we developed a printing pressure control algorithm with hydraulic servo control system. We also proposed simulation model of experimental device to analysis the throw on force response of hydraulic servo actuator. Finally, we have reduced the mechanical impact noise and improved printing quality with a groove detecting signal and PI control of hydraulic servo actuator.

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Hot Deformation Behavior of Bearing Steels and Their Optimal Hot Forging Conditions (베어링강의 고온변형특성과 열간 단조조건에 관한 연구)

  • 문호근;이재성;윤선준;전만수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.159-162
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    • 2002
  • In this paper the stress-strain curves of bearing steels at hot working conditions are obtained by compression test with a computer controlled servo-hydraulic Gleeble 3800 testing machine and elongations and reductions of area of the bearing steels are obtained by tensile test with a computer controlled servo-hydraulic Gleeble 1500 testing machine. These tests have been focused to obtain the flow stress data and optimal hot forging conditions under various conditions of strain rates and temperatures. The strain rate sensitivity exponent and reduction of area of the materials are evaluated. Experimental results are resented for various conditions of temperatures and strain rates.

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The Effect of Flow Induction Machine in Water Circulation System of Cheongna Canal Way (청라지구 물순환체계내 주운수로의 흐름유발시설 설치효과)

  • Kim, Dong-Eon;Choi, Gye-Woon;Park, Young-Sik;Yoon, Geun-Ho
    • Proceedings of the Korea Water Resources Association Conference
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    • 2010.05a
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    • pp.77-81
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    • 2010
  • This study carried out hydraulic model test for water circulation system in Cheongna district as part of Incheon Free Economic Zone. Canal way project of Cheongna was planned to establish for environment-friendly water circulation system, improve quality of life and diversification of traffic through using boat as a water-friendly international business city. The navigation canal, There are two intake facility in central park and it can purify water 15,000$m^3$ per day. After purify, water move to 8 facility of water culture area which supplies water in canal way. This process called water circulation system in cheongna. Also, there are several flow induction machine in canal way except south-north way. Therefore, this study will verify about validity of water circulation system's safety through hydraulic model test.

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Development of Hydraulic Testing Machine for Flexible Seal on Solid Rocket Motor (고체모터 플렉시블 씰을 위한 수압시험장치 개발)

  • Kwon, Tae-Hoon;Rho, Tae-Ho;Kim, Byung-Hun;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.227-230
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    • 2008
  • Movable nozzle with a flexible seal have been used for Thrust Vector Control of the Solid Rocket Motor. The Hydraulic Testing Machine is consisted of Chamber, Actuator, Counterpotentiometer, and evaluates performance of Flexible seal for spring torque and axial compression. The qualification test of Flexible seal was conducted on design condition. A study fix up method of formulation, operation, inspection on Hydraulic testing machine.

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A Study on the Energy Saving and the Reproducibility of highly-efficient Injection Molding Machine (고효율 사출성형기의 에너지 절감 및 성형 재현성 연구)

  • Jeong, C.;Kim, J.S.;Yoon, K.H.;Ahn, H.J.;Hwang, C.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.418-421
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    • 2008
  • Because of steep rise of international energy cost in recent years high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. the energy saving and molding reproducibility of hybrid injection molding process were shown experimentally, power consumption of hybrid machine is 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility showed between two methods.

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Development of Spinning Machine for Manufacturing the Automobile Parts (자동차부품 제조를 위한 실험용 스피닝머시인 개발)

  • 이항수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.117-120
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    • 2002
  • This research is related with the development of CNC spinning machine. The purpose is to use for developing the practical parts of automobile such as dams, pulley, etc. The machine structure is made by heavy duty frame for the steel products with high strength. The hydraulic servo system is applied for giving the exactness of control. In order to improve the spinnability, the involute curves can be generated in CNC program In the future, this spinning machine is applicable to development of all the parts of industry such as electric parts, automobile parts, aerospace and the military supplies.

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The Energy Saving and the Reproducibility of Highly-Efficient Injection Molding Machine (고효율 사출성형기의 에너지 절감 및 성형 재현성 연구)

  • Hwang, C.J.;Kim, J.S.;Jeong, C.;An, H.J.;Heo, Y.M.;Kim, J.D.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.662-667
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    • 2008
  • Because of steep rise of international energy cost in recent years, high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. The energy saving and molding reproducibility of hybrid injection molding process were shown experimentally. The power consumption of hybrid injection molding machine is reduced to 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility was shown for both methods.

Development of Experimental Device for Analysis of Hydraulic Oil Characteristics with Dielectric Constant Sensors (유전상수 센서를 이용한 유압 작동유의 분석을 위한 실험장비 개발)

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.37 no.2
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    • pp.41-47
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    • 2021
  • An experimental device was developed for analysis of hydraulic oil characteristics with dielectric constant sensors. Online analysis is the most effective method of the three methods used for analyzing lubricant oils. This is because it can monitor the machine condition effectively using oil sensors in real time without requiring excellent analysis skill and eliminates human errors. Determining the oil quality usually requires complex laboratory equipment for measuring factors such as density, viscosity, base number, acid number, water content, additive, and wear debris. However, the electric constant is another indicator of oil quality that can be measured on-site. The electric constant is the ratio of the capacitance of a capacitor using that material as a dielectric, compared with a similar capacitor that has a vacuum as its dielectric. The electric constant affects the factors such as the base oil, additive, temperature, electric field frequency, water content, and contaminants. In this study, the tendency of the electric constant is investigated with a variation of temperature, water content, and dust weight. The experimental device can control working temperature and mix the contaminants with oil. A machine condition monitoring program developed to analyze hydraulic oil is described. This program provides graph and digital values with variation of time. Moreover, it includes an alarm system for when the oil condition is bad.