• Transactions of The Korea Fluid Power Systems Society
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• v.4 no.4
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• pp.1-7
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• 2007

Flow rate is one of the important variables for precise motion control and detection of the faults and fluid loss in many hydraulic components and systems. But in many cases, it is not easy to measure it directly. The orifice area of a servo valve by which the fluid flows is one of key factors to monitor the flow rate. In this paper, we have constructed an estimation algorithm for the effective orifice area by using the model of a servo valve cylinder control system and Kalman filter algorithm. Without geometry information about the servo valve, it is shown that the effective orifice area can be estimated by using only displacement and pressure data corrupted with noise. And the effect of the biased sensor data and system parameter errors on the estimation results are discussed. The paper reveals that sensor calibration is important in accurate estimation and plausible parameter data such as oil bulk modulus and actuator volume are acceptable for the estimation without any error. The estimation algorithm can be used as an useful tool for detecting leakage, monitoring malfunction and/or degradation of the system performance.

• Journal of Korean Society of Water and Wastewater
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• v.28 no.1
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• pp.1-11
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• 2014

The water distribution system should be invariably operated on continuous pattern for 24 hours a day. Occasionally, it is not practically possible to operate for 24 hours due to water shortage or financial constraints. Therefore an intermittent water supply is unavoidable in water shortage area and developing countries. But the intermittent water supply can introduce large pressure forces and rapid fluid accelerations into a water supply network. These disturbances may result in new pipe failure, leakage and secondary contamination. This paper proposed an improvement methodology to prevent the disturbances by intermittent water supply. For the study, the hydraulic variation of intermittent flow in water distribution system was measured and analyzed in the field by comparing with simulation of hydraulic model. Installations of control valves such as, pressure reducing and sustaining and air valves were employed for pressure and flow control. The effectiveness of the methods are presented by comparing hydraulic conditions before and after introducing the proposed solutions.

• Tribology and Lubricants
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• v.34 no.2
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• pp.49-54
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• 2018

Hydraulic reciprocating seal has been widely used to prevent fluid leakage in hydraulic systems. Also, hydraulic reciprocating seal plays a significant role to provide lubricant film at contacting interface to minimize tribological problems due to sliding with counter material. To predict lifetime of hydraulic reciprocating seal, quantitative understanding of wear characteristics with respect to operating conditions such as normal force and sliding speed is needed. In this work, effect of sliding speed on wear of polyurethane (PU) hydraulic reciprocating seal were experimentally investigated using a pin-on-disk tribo-tester. The wear characteristics of PU specimens were quantitatively determined by comparing the confocal microscope data before and after test. It was found that the wear rate of PU specimens decreased from $4.9{\times}10^{-11}mm^3$ to $1.1{\times}10^{-11}mm^3/Nm$ as sliding speed increased from 120 mm/s to 940 mm/s. Also, it was observed that the friction decreased slightly as the sliding speed increased. Improvement of lubrication state with increasing sliding speed was likely to be responsible for this enhanced friction and wear characteristics. This result also suggests that decrease in sliding distance between PU elastomer and counter materials at lower sliding speed is preferred. Furthermore, the quantitative assessment of wear characteristics of PU specimen may be useful in prediction of lifetime of PU hydraulic reciprocating seal if the allowed degree of wear for failure of the seal is provided.

• Tunnel and Underground Space
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• v.31 no.5
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• pp.309-332
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• 2021

Natural barrier systems surrounding the geological repository for the high-level radioactive waste should guarantee the hydraulic performance for preventing or delaying the leakage of radionuclide. In the case of the behavior of a crystalline rock, the hydraulic performance tends to be decided by the existence of discontinuities, so the coupled hydro-mechanical(HM) processes on the discontinuities should be characterized. The discontinuum modelling can describe the complicated behavior of discontinuities including creation, propagation, deformation and slip, so it is appropriate to model the behavior of a crystalline rock. This paper investigated the coupled HM processes in discontinuum modelling such as UDEC, 3DEC, PFC, DDA, FRACOD and TOUGH-UDEC. Block-based discontinuum methods tend to describe the HM processes based on the fluid flow through the discontinuities, and some methods are combined with another numerical tool specialized in hydraulic analysis. Particle-based discontinuum modelling describes the overall HM processes based on the fluid flow among the particles. The discontinuum methods that are currently available have limitations: exclusive simulations for two-dimension, low hydraulic simulation efficiency, fracture-dominated fluid flow and simplified hydraulic analysis, so it could be improper to the modelling the geological repository. Based on the concepts of various discontinuum modelling compiled in this paper, the advanced numerical tools for describing the accurate coupled HM processes of the deep geological repository should be developed.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.7
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• pp.749-753
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• 2013

Hydraulic systems are used to transform mechanical energy and fluid energy into each other. Its applications are very wide over the whole industries such as automobiles, public works, rockets, machine tools, construction heavy equipments, airplaces and so on. They are hydraulic pumps that transform energy in the systems. In this study, with basic operation principles as a start point, I tried to understand how the rotating radius of a piston affects the lubrication characteristics in more practical conditions, a swash-plate with tilt angle zero capable of rotating motion and other devices was used. In this paper, a slipper was located on 45mm eccentricity from the center of a swash-plate. As a result, through this experiment, it was found that the rotating radius of a piston affects load capacity, leakage flow and lubrication characteristics and it is one of the important parts for improving the pump efficiency.

• Tribology and Lubricants
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• v.30 no.5
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• pp.271-277
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• 2014

Hydraulic reciprocating seals have been widely used to prevent fluid leakage and to provide lubricant film on counter surface in various hydraulic system. The degradation of the seal may cause the catastrophic failure of the hydraulic system. To assess the durability of the seals and the compatibility with counter surface, accelerated life testing (ALT) has been typically employed from industry. However, ALT often takes up to a few months to cause a failure of the seals, and therefore, there is a need to develop more efficient ALT methods. In this work, the degradation characteristics of polyurethane (PU) seals from field test are investigated and they are compared to those from the component and bench tests, with an aim to contribute to the development of ALT method. From the comparison of the cross-sectional profiles of the sealing surface of the PU specimens before and after the tests, both wear and compression set are found to be responsible for degradation of the PU seals. It is also shown that the major wear mechanisms of the PU seals from the field is abrasive wear and formation of pits. The component and bench tests performed in this work are shown to reproduce such wear mechanisms, and therefore, those test methods can be used as an ALT method for PU seals. In particular, the bench test proposed in this work may be effectively utilized to assess the durability and the compatibility of the seals with the counter surface. The results of this work are expected to aid in the design of ALT for PU seal.

• The KSFM Journal of Fluid Machinery
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• v.5 no.2 s.15
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• pp.15-21
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• 2002

The hydraulic performance analysis of an entire pump system composed of inducer, impeller, volute and seal for the application of turbopumps is numerically performed using three-dimensional Navier-Stokes equations. A quasi-steady mixing-plane method is used on the impeller/volute interface to simulate the unsteady interaction phenomena. From this work, the effects of each component on the pump performance are investigated at design and off-design conditions through the analysis of flow structures and loss mechanisms. The computational results are in a good agreement with experimental ones in terms of the headrise and efficiency even though very complex flow structures are present. It is found that the asymmetric pressure distribution along the volute wall constitutes the main reason of the difference between experimental and computational results, due to the limitation of the quasi-steady method. Since the volute was found to be over-designed by the pressure distribution of the volute wall, re-design of the volute has been performed, resulting in an improved performance characteristic.

• The KSFM Journal of Fluid Machinery
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• v.10 no.6
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• pp.38-43
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• 2007

Pumps for a turbopump generally operate under high rotational speeds and large head rise conditions. Therefore, reliability is a prime design requirement. Floating-ring type seals are frequently employed in a turbopump because of robustness despite of low hydraulic efficiency. There are many researches on the floating-ring seal itself, but the effects of the floating ring seals on the performance of the whole pump are not widely studied in spite of their importance. In the present study, experimental and computational studies on the effects of the radial clearance of the floating ring seals on the performance of a pump were performed. The experimental results showed that the head rise and efficiency increased as the floating-ring seal clearance was decreased. The results also showed the possibility that the leakage flow which was injected to the inlet of the inducer could enhance the suction performance of the inducer by diminishing the size of the backflows.

• Proceedings of the Earthquake Engineering Society of Korea Conference
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• 1998.10a
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• pp.173-179
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• 1998

The piping system of a power plant suffers not only thermal expansion according to the temperature variation, but also many kinds of load: steady state vibrations due to the equipment operation or fluid flow, and transient vibrations due to the earthquake or explosion, etc. The snubbers are usually installed on the piping system to allow thermal expansion, and to reduce dynamic responses. Most snubbers are kinds of hydraulic and mechanical type, which can be degraded by leakage and abrasion, and required much cost for maintenance and replacement. Recently the wire rope type snubbers are developed and applied to the power plant, and proved as effective to reduce piping system vibration. Wire rope type snubber uses the bending rigidity and energy dissipation properties of ropes. This paper presents the procedure of design, and the method to apply hysteresis curve to the dynamic response analysis. Experiments were also conducted to confirm design results.

• 유체기계공업학회:학술대회논문집
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• 2001.11a
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• pp.264-270
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• 2001

The hydraulic performance analysis of an entire pump system composed of an inducer, impeller, volute and seal for the application on turbopumps is performed using three-dimensional Wavier-Stokes equations. A quasi-steady mixing-plane method is used on the impeller/volute interface to simulate the unsteady interaction phenomena. From this wort the effects of each component on the pump performance are investigated at design and off-design conditions through the analysis of flow structures and loss mechanisms. The computational results are in a good agreement with experimental ones in terms of the headrise and efficiency even though very complex flow structures are present. It is found that the asymmetric pressure distribution along the volute wall constitutes the main reason of the difference between experimental and computational results due to the limitation of the applying the quasi-steady method. Since the volute was found to be over-designed according to the pressure distribution of the volute wall, redesign of the volute has been performed resulting in an improved performance characteristic.