• 제목/요약/키워드: Hydraulic Fluid

검색결과 1,198건 처리시간 0.021초

Measurment of Fluid Film Thickness on The Valve Plate in Oil Hydraulic Axial Piston Pumps (Part II : Spherical Design Effects)

  • Kim Jong-Ki;Kim Hyoung-Eui;Lee Yong-Bum;Jung Jae-Youn;Oh Seok-Hyung
    • Journal of Mechanical Science and Technology
    • /
    • 제19권2호
    • /
    • pp.655-663
    • /
    • 2005
  • Tribological characteristics in the sliding parts of oil hydraulic piston pumps are very important in increasing overall efficiency. In this study, the fluid film between the valve plate and the cylinder block was measured by using a gap sensor and the mercury-cell slip ring unit under real working conditions. To investigate the effect of the valve shape, we designed three valve plates each having a different shape. One of the valve plates was without bearing pad, another valve plate had bearing pad and the last valve plate was a spherical valve plate. It was noted that these three valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rates and the shaft torque were also investigated in order to clarify the performance difference between these three types of valve plates. From the results of this study, we found that the spherical valve plate estimated good fluid film patterns and good performance more than the other valve plates in oil hydraulic axial piston pumps.

CFD를 이용한 유압 서보밸브의 열유체 해석 (THD Analysis of a Hydraulic Servo Valve Using CFD)

  • 정요한;박태조
    • 드라이브 ㆍ 컨트롤
    • /
    • 제11권1호
    • /
    • pp.8-13
    • /
    • 2014
  • Hydraulic servo valves are widely used in various fluid power systems because of their fast response and precision control. In this paper, we studied the effect of metering notch shapes and amount of their openings on the flow characteristics within the spool valve using a computational fluid dynamic (CFD) code, FLUENT. To obtain the results for more realistic operating conditions, viscous heating due to the jet flow and viscosity variation of the hydraulic fluid with temperature were considered. For two types of notch shape, streamlines, oil temperature and viscosity distributions, and variations of flow and friction forces acting on spool were showed. The flow and friction forces affected by the metering notch shapes and their openings, and oil temperature rise near metering notch was significant enough to results in the jamming phenomenon. A thermohydrodynamic (THD) flow analysis adopted in this paper can be used in optimum design of hydraulic servo valves.

유압관로의 비정상유동에 따른 임피던스 전달특성 (A Characteristics of Impedance Propagation by the Unsteady Flow in a Hydraulic Pipeline)

  • 모양우;유영태;나기대;김지환
    • 한국공작기계학회논문집
    • /
    • 제13권6호
    • /
    • pp.48-55
    • /
    • 2004
  • Design for quite operation of fluid power system requires the understanding of noise and vibration characteristics of the system. This paper presents a dynamic response of design of hydraulic circuit. Experimental investigations on the attenuation of pressure ripple in automotive power steering hydraulic pipe line is examined. Also, a mathematical model of hydraulic pipe is p개posed to support a design of the hydraulic circuit. and the impedance characteristics of pressure ripple is analyzed. It is experimentally shown that power steering hydraulic pipe attenuates pressure ripple with high frequency.

충격압력을 이용한 고압용 유압호스 조립체의 수명분석 (Life Analysis of High Pressure Hydraulic Hose Assemblies by Impulse Test)

  • 이용범;김형의;유영철;박종호;고재명
    • 유공압시스템학회논문집
    • /
    • 제1권1호
    • /
    • pp.10-16
    • /
    • 2004
  • The failures such as leakage and burst stemmed from the repetitive motions of bending and stretching of the assembly of hydraulic hose in construction machines, agriculture machines, vehicles, and industrial heavy machines can induce big troubles. Therefore, the hydraulic hose itself eventually requires an estimation of life to operate the hydraulic system safely. In this research, we have qualitatively selected the efficient test items by the analysis of the life and potential failures of hydraulic hose. We have used more than seven of hydraulic hoses simultaneously for the research. We have applied impulse pressure and half omega flexing motions to the accelerated life testing Test results have been expressed by employing weibull plot.

  • PDF

유압식 굴삭기의 고효율 화에 관한 새로운 접근 (A New Approach to the High Efficiency of Hydraulic Excavator)

  • 이용범
    • 드라이브 ㆍ 컨트롤
    • /
    • 제11권4호
    • /
    • pp.39-45
    • /
    • 2014
  • With recent oil price increases, the fuel efficiency of hydraulic excavators has become a serious issue. Researchers have considered weight lightening by high pressurization in order to improve the efficiency of the excavator and pump controlled actuation (PCA) and to reduce pressure loss of hybrid and valves using mechanical inertia. However, high pressurization is not very effective because the excavator operates at a low speed; a hybrid is inefficient because little accumulated inertial energy is accumulated; and PCA is ineffective because control precision and responsibility are low. In this study, a method to minimize air and gas in hydraulic oil has been presented as a simple and new way to increase hydraulic efficiency.

다물체 동역학과 다중물리 연동 시뮬레이션 환경에서 정/역 가변용량형 사판식 피스톤 펌프의 모델링 기법 (Modeling Technique for a Positive and Negative Variable Displacement Swash Plate Hydraulic Piston Pump in a Multibody Dynamics and Multi-Physics Co-Simulation Environment)

  • 장진현;정헌술
    • 드라이브 ㆍ 컨트롤
    • /
    • 제16권1호
    • /
    • pp.36-44
    • /
    • 2019
  • Variable displacement swash plate piston pump analysis requires electric, hydraulics and dynamics which are similar to the one's incorporated in the complex fluid power and mechanical systems. The main variable capacity for the swash plate piston pumps, hydraulics or simple kinematic (swash plate degree, piston displacement) models are analyzed using AMESim, a multi-physics analysis program. AMESim is a multi-physics hydraulic analysis program that is considered good for the environment but not appropriate for environmental analysis for multibody dynamics. In this study, the analytical model of the swash plate type hydraulic piston pump variable capacity is modeled by combining the hydraulic part and the dynamic part through co-simulation of multibody dynamics program (Virtual.lab Motion) and multi-physics analysis (AMESim). This paper describes the whole modeling analysis method on the mechanical analysis of the multi-body dynamics program and how the hydraulic analysis in multi-physics analysis program works. This paper also presents a methodology for analyzing complex fluid power systems.

ISO 10767-1에 기초한 유압 펌프의 유량 맥동 측정 및 정밀도 평가 (Measurement of Hydraulic Pump Flow Ripple Characteristics Based on the ISO 10767-1 and the Evaluation of the Measuring Accuracy)

  • 김지웅;강만곤;이일영
    • 유공압시스템학회논문집
    • /
    • 제4권3호
    • /
    • pp.22-27
    • /
    • 2007
  • The source flow ripple and the source impedance in hydraulic pump are characteristic values showing fluid-borne vibration characteristics decisively. We cannot measure these two characteristic values directly, but can measure them by some indirect methods. One representative indirect measuring method is ISO 10767-1. The authors constructed a hardware and a software for the measuring method based on ISO 10767-1. Through the error evaluation of the measured results, accuracy of the measuring method using ISO 10767-1 was examined in detail.

  • PDF

콤플렉스법에 의한 호이스트 유압회로 유량제어밸브의 최적유량계수 설계 (Design of Optimal Capacity Coefficients of Flow Control Valves in the Hoist Hydraulic System Using the Complex Method)

  • 이성래
    • 유공압시스템학회논문집
    • /
    • 제4권1호
    • /
    • pp.1-6
    • /
    • 2007
  • The typical hydraulic system of hoist is composed of a hydraulic supply unit, a directional control valve, two pilot operated check valves, two flow control valves. The capacity coefficients of flow control valves should be adjusted for the hoist to operate at moderate speed and minimize the hydraulic energy loss. However, it is difficult to adjust the four capacity coefficients of flow control valves by trial and error for optimal operation. The steady state model of the hoist hydraulic system is derived and the optimal capacity coefficients of flow control valves are obtained using the complex method that is one kind of constrained direct search method.

  • PDF

VSC 유압유닛의 압력 추정기 및 제어기 설계에 관한 연구 (A Study on Estimator and Controller Design of VSC Hydraulic Unit)

  • 유승진;김범주;이교일
    • 유공압시스템학회논문집
    • /
    • 제2권4호
    • /
    • pp.7-13
    • /
    • 2005
  • This paper presents modeling and ostimator/controller design for the hydraulic system in Vehicle Stability Control(VSC) system. A nonlinear mathematical model of the VSC hydraulic system is proposed and its accuracy is experimentally verified. A brake pressure estimator is then designed based on the derived mathematical model of VSC hydraulic system. And a disturbance observer, which compensates the estimation error between the brake pressure and the computed brake pressure is also designed to enhance the accuracy of the estimator. The proposed controller has the form of a feedback controller and determines explicitly the on/off ratio of valves' driving PWM signals by means of making use of the simplified mathematical model in the VSC hydraulic system. The performance of the designed controller whose feedback signal is generated by the brake pressure estimator is validated through experimental results.

  • PDF

유압용 액셜 피스톤 펌프의 유량맥동 계측에 관한 연구 (A Study on the Measurement of Delivery Flow Ripple Generated by Hydraulic Axial Piston Pumps)

  • 이상기
    • 한국생산제조학회지
    • /
    • 제8권2호
    • /
    • pp.35-43
    • /
    • 1999
  • The paper describes an approach for measuring delivery flow ripple generated by oil hydraulic axial piston pumps. In order to reduce pressure ripple which cause to undesirable noise. vibration and fatigue in hydraulic systems it is indispensible measure a delivery flow ripple from pumps. Since the flow ripple measurement of flow pumps is independent of the dynamic characteristics of the connected hydraulic circuit the measurement of flow ripple is most suitable for pump fluid-borne noise rating. The measurement of flow ripple with high frequencies from axial piston pumps is made by applying the remote instantaneous flow rate measurement method which is based on the dynamic characteristics between pressure and flow rate in hydraulic pipeline. The measured flow ripple waveforms are influenced by the configuration of V-shaped triangular relief groove in the valve plate. It can be seen that the appropriate relief groove in valve plate reduces the pressure and flow ripple amplitude and frequency spectrum for high harmonics.

  • PDF