• Title/Summary/Keyword: Hydraulic Cylinder

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Improvement of the Low-Speed Friction Characteristics of a Hydraulic Piston Pump by PVD-Coating of TiN

  • Hong Yeh-Sun;Lee Sang-Yul;Kim Sung-Hun;Lim Hyun-Sik
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.358-365
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    • 2006
  • The hydraulic pump of an Electro-hydrostatic Actuator should be able to quickly feed large volume of oil into hydraulic cylinder in order to reduce the response time. On the other hand, it should be also able to precisely dispense small amount of oil through low-speed operation so that the steady state position control error of the actuator can be accurately compensated. Within the scope of axial piston type hydraulic pumps, this paper is focused on the investigation how the surface treatment of their cylinder barrel with TiN plasma coating can contribute to the reduction of the friction and wear rate of valve plate in the low-speed range with mixed lubrication. The results showed that the friction torque of the valve plate mated with a TiN coated cylinder barrel could be reduced to 22% of that with an uncoated original one when load pressure was 300 bar and rotational speed 100 rpm. It means that the torque efficiency of the test pump was expected to increase more than 1.3% under the same working condition. At the same time, the wear rate of the valve plate could be reduced to $40\sim50%$.

An Experimental Study on Oil Pressure Distribution in the Piston-Cylinder Mechanism (피스톤-실린더 기구에서 오일압력 분포에 관한 실험적 연구)

  • Kim, Yeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.77-82
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    • 2011
  • The piston-cylinder mechanism is widely adopted in the hydraulic machine components. In these cases, the hydrodynamic pressures are generated in the clearance gap between the piston and cylinder under lubrication action of the piston. Under the eccentric and tilted condition of the piston in the cylinder bore, the non-symmetric pressure distributions in the circumferential direction result in lateral forces. When the lateral forces act as increasing the eccentricity and tilting ratios, excessive wear can be result in cylinder and piston which are well known 'hydraulic locking' phenomena. In this paper, the hydrodynamic pressures generated in the clearance are measured using a stationary piston and moving cylinder apparatus. The experimental results showed that the hydrodynamic pressure distributions are highly affected by the speed and eccentricity of the cylinder and the oil viscosity.

Oil Leak Analysis using Simulation Model of Hydraulic System for Dental Chair (치과용 유니트체어 유압구동 시스템 해석모델을 활용한 누유량 분석)

  • Dae Kyung Noh;Dong Won Lee;Jae Yong Kim;Joo Sup Jang
    • Journal of Drive and Control
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    • v.20 no.4
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    • pp.35-44
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    • 2023
  • This study aimed to analyze the performance of hydraulic systems for dental chair when long working hours makes the temperature of hydraulic fluid rise. The study was carried out in the following manner. First, 'cylinder's clearance' was reflected in the three kinds of hydraulic circuits, which were developed through the preceding study, in order to analyze oil leak. Second, 12 cases of simulations comprised of the up and down of cylinders were carried out. Third, it was determined whether the cylinder velocity of dental chair surpasses 1cm/s required in the development even in the hydraulic fluid temperature of 60℃. In conclusion, this study used SimulationX to verify the performance stability at high temperatures using three types of hydraulic circuits designed to develop a Korean unit chair.

A Characteristic Study of Efficiency in Radial Piston Pump (래이디얼 피스톤 펌프의 효율 특성 연구)

  • 장윤석;천세민;임윤철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.106-113
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    • 2000
  • A pump which is a fundamental device in a hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDM, volumetric, mechanical and overall efficiencies are observed by varying several design Parameters and operation conditions. Design values or their trends are presented to improve these efficiencies.

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A Characteristic Study of Efficiency in Radial Piston Pump (레이디얼 피스톤 펌프의 효율 특성 연구)

  • 장윤석;천세민;임윤철
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.259-265
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    • 2000
  • Pump which is the fundamental device in the hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDA, volumetric, mechanical and overall efficiencies are observed by varying several design parameters and operation conditions. Design values or their trends are presented to improve these effciencies.

The Effect of Impact Absorbing System Deformation According to the Variation of Cylinder Wall Dimensions on Damping Coefficient (실린더 벽면 치수변화에 따른 변형이 충격흡수장치 감쇠계수에 미치는 영향)

  • 한근조;안찬우;안성찬;심재준;김성윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.765-768
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    • 1997
  • Many malfunctions take place in container crane spreader due to impact. So we designed a hydraulic impact absorbing equipment to absorb the impact and we studied the change of damping coefficient with respect to the variation of dimensions of oil-cylinder wall. When we design the dimension of hydraulic cylinder wall considering the displacement on the wall, the value of it over 20mm didn't affect the damping coefficient.

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Feasibility Study on Making a Cylinder Block of a Hydraulic Pump by Powder Metallurgy (분말야금법을 이용한 유압펌프용 실린더 블록의 제조 가능성 연구)

  • Ji C. W.;Chung S. H.;Kwon Y. S.;Kang M. S.;Joun M. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.258-261
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    • 2005
  • In this paper, experimental and numerical attempts are made fur application of powder metallurgy forming technology to making the cylinder block of a hydraulic pump of which height reaches nearly 70 mm and is ten times larger than the wall thickness. Leak tests with several compositions are carried out in order to find allowable powder composition to prevent leak under high pressure in service and CAE techniques are applied to finding proper process conditions. Through the research, the possibility of the powder formed cylinder block that is very competitive from the point of both cost and mass production has been shown, even though its thickness exceeds the recommended limit considering heterogeneous density distribution caused by the friction between a powder compact and dies.

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A study on the characteristics of dynamic pressure in cylinder pen of hydraulic axial piston pump (유압 액셜 피스톤 펌프의 실린더 포트 내부 비정상 압력특성에 관한 연구)

  • 김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.209-214
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    • 1999
  • Dynamic pressure is one of the major sources on noise emission in hydraulic axial piston pump. This paper reports an experimental study of dynamic pressure characteristics in the cylinder port of hydraulic axial piston pump. We investigated dynamic pressure with not only the effect of delivery pressure, rotational speed and temperature but also V-notches at the ends of the kidney ports in the valve plate. We experimented three valve plates with three type V-notches at the ends of the kidney ports, because V-notches of the valve plate is known of noise reduction. Finally, we hope this paper help to design of the valve plate in hydraulic axial piston pump.

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Control Characteristics Improvement of Single Rod Hydraulic Cylinder Subjected to Varying Load (가변하중을 받는 유압실린더의 제어특성개선)

  • Yum, Man-Oh
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.46-52
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    • 2003
  • For position control of electro-hydraulic servo system, single rod cylinders and double rod cylinders are used. Single rod cylinders have simple structure for manufacturing but different volume ratio of two sides induce to non-linearity in process of then mathematical modeling. So only with conventional PID control method it is difficult to control single rod cylinders precisely. For mole precise position control of single rod cylinders, a controller which is inserted a velocity feedback PID controller and MRAC controller are proposed. With experiment control performances of three control methods are compared. In case of experiment, for external varying load to the system, a hydraulic cylinder and a pressure control valve are used. In conclusion a MRAC is considered a suitable control method for external varying load.

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Improvement of a Hydraulic Circuit for an Electro-Hydrostatic Actuator Equipped with a Single Rod Cylinder (편로드 실린더 구동 EHA의 유압 회로 개선)

  • Hong, Yeh-Sun;Kim, Sang-Seok;Kim, Dae-Hyun;Kim, Sang-Beom;Park, Sang-Joon;Choi, Kwan-Ho
    • Journal of Aerospace System Engineering
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    • v.8 no.1
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    • pp.1-6
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    • 2014
  • The conventional hydraulic circuits for electro-hydrostatic actuators equipped with a single-rod cylinder can oscillate under overrunning load conditions. In this paper the oscillation problem encountered in the conventional hydraulic circuits for EHAs is analyzed and it is shown by simulation results that this problem can be solved by employing a counter balance valve instead of a pilot-operated check valve generally used in the conventional hydraulic circuits.