• 제목/요약/키워드: Hybrid Composite Die

검색결과 5건 처리시간 0.019초

슈퍼커패시터 양산화를 위한 하이브리드 복합금형 개발 (Development of Hybrid Composite Die for the Production of the Supercapacitor)

  • 권혁홍
    • 한국기계가공학회지
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    • 제14권1호
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    • pp.105-110
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    • 2015
  • In this study, a high-speed procedure to be used in composite molding technology is developed for the production of a hybrid supercapacitor in a progressive and revolutionary current in a production system, as are the related operating conditions. Mold parts with solid modeling, the ease of programming of future mold product designs, tolerance management, and pre-explode tests by the building of a progressive die design system using Cimatron_E10 Die Design Software for the strip layout are done. The capacity of the super-hybrid composite mold design will save time and money through its verification of the manufacture of molds. We plan to apply this to future related products for production cost savings of more than 30% achieved by considering the components of the production costs, labor, and material costs of production as compared to conventional production methods.

열전도성 고분자 복합소재/금속 소재 하이브리드 구조의 방열기구 설계 및 방열특성에 관한 연구 (A study on the design and cooling of the heat sink with hybrid structure of conductive polymer composite and metal)

  • 유영은;김덕종;윤재성;박시환
    • Design & Manufacturing
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    • 제10권3호
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    • pp.14-19
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    • 2016
  • Thermally or electrically conductive filler reinforced polymer composites are extensively being developed as the demand for light weight material increases rapidly in industiral applications need good conductivity such as heat sink of the electronics or light. Carbon or ceramic materials like graphite, carbon nanotube or boron nitride are typical conductive fillers with good thermal or electical conductivity. Using these conductive fillers, the polymer composites in the market show wide range of thermal conductivity from approximately 1 W/mK to 20 W/mK, which is quite enhanced considering the thermal conductivity lower than 0.5 W/mK for most polymeric materials. The practical use of these composites, however, is yet limited to specific applications because most composites are still not conductive enough or too difficult to process, too brittle, too expensive for higher conductivity. For practical use of conductive composite, the thermal conductivity required depending on the heat releasing mode are studied first for simplified unit cooling geometry to propose thermal conductivities of the composites for reasonable cooling performance comparing with the metal heat sink as a reference. Also, as a practical design for heat sink based on polymer composite, composite and metal sheet hybrid structures are investigated for LED lamp heat sink and audio amplication module housing to find that this hybrid structure can be a good solution considering all of the cooling performance, manufacturing, mechanical performance, cost and weight.

탄소나노튜브 강화 SKD11 냉간금형용 하이브리드 탄소나노소결체 제조 및 특성 평가 (Fabrication and Characteristic Evaluation of Hybrid Carbon Nanotubes Reinforced SKD11 Cold Work Tool Steel)

  • 정성실;문제세;이대열;윤국태;박춘달;송재선
    • 한국분말재료학회지
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    • 제20권4호
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    • pp.291-296
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    • 2013
  • SKD11 (ASTM D2) tool steel is a versatile high-carbon, high-chromium, air-hardening tool steel that is characterized by a relatively high attainable hardness and numerous, large, chromium rich alloy carbide in the microstructure. SKD11 tool steel provides an effective combination of wear resistance and toughness, tool performance, price, and a wide variety of product forms. The CNTs was good additives to improve the mechanical properties of metal. In this study, 1, 3 vol% CNTs was dispersed in SKD11 matrix by mechanical alloying. The SKD11+ CNT hybrid nanocomposites were investigated by FE-SEM, particle size distribution, hardness and wear resistance. The CNT was well dispersed in the SKD11 matrix and the mechanical properties of the composite were improved by CNTs addition. It shows good feasibility as cold work die tool.

소비자 지향 3차원 헬멧제품 제작을 위한 UV레이저 기반의 폴리머/금속적층에 대한 기초연구 (A Fundamental Study on Polymer/Metal Additive Method using a UV Laser for Consumer-oriented 3D Helmet Products)

  • 강보석;안동규;신보성;신종국
    • 한국기계가공학회지
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    • 제15권6호
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    • pp.89-94
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    • 2016
  • Consumer orientation requires that companies understand consumer needs and produce products that meet their expectations. This study proposes a new additive method that creates a polymer/metal bonding layer and thus can lighten the weight of helmets to develop a consumer-oriented 3D printing helmet. The composite solution is experimentally prepared with copper formate and a photopolymer resin. Stereolithography apparatus and photothermal reactions are introduced to fabricate an adhesive hybrid layer of copper metal and polymer. A UV pulse laser with a 355 nm wavelength was installed to simplify this process. Resistance, adhesion, and accuracy were investigated to evaluate the properties of the layer produced.

저전력 복합 스위칭 기반의 0.16㎟ 12b 30MS/s 0.18um CMOS SAR ADC (A 0.16㎟ 12b 30MS/s 0.18um CMOS SAR ADC Based on Low-Power Composite Switching)

  • 신희욱;정종민;안태지;박준상;이승훈
    • 전자공학회논문지
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    • 제53권7호
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    • pp.27-38
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    • 2016
  • 본 논문에서는 저전력 복합 스위칭 기법을 기반으로 하여 $0.16mm^2$의 면적을 가지는 12비트 30MS/s SAR ADC를 제안한다. 제안하는 ADC에 적용된 복합 스위칭 기법은 기존의 monotonic 스위칭 기법에 $V_{CM}$ 기반의 스위칭 기법을 접목한 것으로써 SAR ADC의 선형성을 제한하는 동적 오프셋 문제를 최소화하는 동시에 평균 스위칭 전력소모도 최소화할 수 있다. 제안하는 C-R 하이브리드 DAC 회로에는 균등 분할 커패시터 구조 및 기준전압 레인지 스케일링 기법을 적용하여 입력신호와 기준전압의 범위를 일치시키면서 12비트 해상도에서 사용되는 단위 커패시터의 총 개수를 64개로 줄이는 동시에 효율적으로 $V_{CM}$ 기반의 스위칭을 수행하여 전체적인 회로를 간소화하였다. 한편, 제안하는 SAR ADC의 SAR 논리회로에는 D 플립플롭 기반이 아닌 래치구조의 레지스터를 사용하여 빠르고 안정적인 SAR 동작을 구현하였으며, 출력 값을 디코더 논리회로 없이 DAC의 스위치에 직접 인가하여 면적 및 전력소모를 줄였다. 제안하는 SAR ADC는 0.18um CMOS 공정으로 제작되었으며, 측정된 DNL 및 INL은 12비트 해상도에서 각각 최대 0.85LSB, 2.53LSB이고, 30MS/s 동작속도에서 동적성능은 최대 59.33dB의 SNDR 및 69.83dB의 SFDR을 보인다. 제안하는 시제품 ADC는 1.8V 전원전압에서 2.25mW의 전력을 소모한다.