• 제목/요약/키워드: Hull Plate

검색결과 212건 처리시간 0.027초

다점 프레스를 이용한 곡면 성형의 가공 정보 산출을 위한 IDA방법 (Application of IDA Method for Hull Plate Forming by Multi-Point Press Forming)

  • 윤종성;이장현;유철호;황세윤;이황범
    • 한국해양공학회지
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    • 제22권6호
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    • pp.75-82
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    • 2008
  • Flame bending has been extensively used in the shipbuilding industry for hull plate forming In flame bending it is difficult to obtain the desired shape because the residual deformation dependson the complex temperature distribution and the thermal plastic strain. Mechanical bending such as reconfigurable press forming multi-point press forming or die-less forming has been found to improve the automation of hull plateforming because it can more accurately control the desired shape than line heating. Multi-point forming is a process in which external forces are used to form metal work-pieces. Therefore it can be a flexible and efficient forming technique. This paper presents an optimal approach to determining the press-stroke for multi-point press forming of curved shapes. An integrated configuration of Finite element analysis (FEA) and spring-back compensation algorithm is developed to calculate the strokes of the multi-point press. Not only spring-back is modeled by elastic plastic shell elements but also an iterative algorithm to compensate the spring-back is applied to adjust the amount of pressing stroke. An iterative displacement adjustment (IDA) method is applied by integration of the FEA procedure and the spring-back compensation work. Shape deviation between the desired surface and deform£d plate is minimized by the IDA algorithm.

알루미늄 선박의 외판 가공을 위한 인장성형 시스템 연구 (Multi Point Press Stretch Forming System Applied to Curved Hull Plate of Aluminum Ship)

  • 배철남;황세윤;이장현;정우철;김광호
    • 한국CDE학회논문집
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    • 제17권3호
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    • pp.188-197
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    • 2012
  • Recently, aluminum ships are constructed more than ever because of the environmental pollution generated by FRP (Fiber Reinforced Plastic) ships. In particular, FRP ships have been replaced by the Aluminum ships. The forming process of the curved aluminum plate has been performed only by labor works without systematic technique. Therefore, it is difficult to construct the aluminum ship that the design satisfies both required propulsion performance and hull design. Present study introduces a MPSF (Multi Point Stretching Forming) that is a flexible manufacturing technique to form large sheet panels of doubly curvature. The hull pieces are stretch-formed over the MPSD (multi-point stretching die) generated by the punch element matrix. In this study, MPSF is applied to deform the doubly curved surfaces of aluminum ship. The forming system including FEA (finite element analysis) of the processes for stretching the plate were carried out by static implicit analysis is suggested. Residual deformation of the surface is modeled by an elasto-plastic contact phenomena while the forming process is simulated by FEA. Finally, the proposed system is also validated, comparing the deformed shape by MPSF with that of object surfaces.

파랑관통형 선형의 저항 및 트림각 감소를 위한 선미 인터셉터 부착효과에 관한 모형시험 연구 (A Model Test Study on the Effect of the Stern Interceptor for the Reduction of the Resistance and Trim Angle for Wave-piercing Hulls)

  • 김대혁;서인덕;이기표;김낙완;안진형
    • 대한조선학회논문집
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    • 제52권6호
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    • pp.485-493
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    • 2015
  • Planing hull form is widely used as a high speed vessel hull. There is a problem of the planing hull not solved yet. The problem is that the planing hull has very large vertical acceleration and large heave and pitch motions. As one method for overcoming this problem, there is "wave-piercing hull". Before the motion in waves is investigated, the resistance and running attitude must be investigated. In this paper, the running attitude and resistance of two wave-piercing hulls are investigated by model tests. Model test results show that the wave-piercing hulls have large trim angle and sinkage at the high speed, so additional model tests are conducted by using the hull appended by stern interceptor that is very thin plate to increase the hydrodynamic pressure at the attached location. The results are compared with other planing hulls and the resistance components and the hydrodynamic force are discussed. From the model test results, it can be known that the stern interceptor is the effective appendage for the reduction of the resistance and trim angle of wave-piercing hull.

복합소재 선체 외판의 초음파 탐상을 위한 탐촉자 주파수와 수신기 음향 속력의 상관관계 (Correlation between Probe Frequency and Echo-Pulse Velocity for Ultrasonic Testing of a Fiber-Reinforced Plastic Hull Plate)

  • 이상규;;이창우;오대균
    • 해양환경안전학회지
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    • 제26권2호
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    • pp.219-226
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    • 2020
  • 선체구조의 품질검사 중 가장 일반적인 방법의 하나는 비파괴검사이다. 하지만 복합소재 선체는 강화재와 수지로 구성된 여러가지 재료가 섞여 있고 또 생산환경과 작업자에 따라 FRP(Fiber-Reinforced Plastics) 제작품질에 차이가 발생할 가능성이 크기 때문에 정확한 검사평가는 쉽지 않은 일이다. 특히 FRP 선박의 경우에는 다른 구조물보다 두께가 매우 두껍고 주로 수척층 공법을 이용하기 때문에 더욱 그렇다. 초음파 탐상의 조건 중 검사체의 밀도가 매우 중요하기 때문에 본 연구에서는 FRP 선박 제작에 널리 사용되고 있는 소재와 유리섬유강화재 중량 비율로 제작된 선박의 외판을 검사체로 선정하고, Pulse-Echo 초음파 탐상기를 활용하여 GFRP(Glass Fiber-Reinforced Plastics) 선체 외판의 초음파 탐상을 위한 적정 조건을 조사하였다. 1.00 MHz, 2.25 MHz, 5.00 MHz 세 종류 탐촉자로 A-Scan을 실시하였으며 선체 외판의 두께 검사결과와 비교분석함으로써 적정 초음파 탐상 조건을 찾고자 하였다. 연구결과 탐촉자의 초음파 주파수가 높아질수록 수신자의 반사파 음향 속력을 감소시켜야 더 정도 높은 두께 측정 결과를 얻을 수 있었으며, 상대적으로 낮은 초음파 주파수 탐촉자에서 더 적은 오차가 발생함을 확인할 수 있었다.

신체의 Stiffened Plate 구조물의 모우드해석과 최적변경법에 관한 연구 (Study on the Optimum Modification and Modal Analysis of Stiffened Plate of Ship Hull Structure)

  • 박성현;박석주;고재용
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2000년도 제 25회 정기총회 및 추계학술발표회
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    • pp.51-58
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    • 2000
  • The purpose of this study is the optimum modification of dynamic characteristics of stiffened plate structure. In the method of the optimization ,finite element method (FEM), sensitivity analysis and optimum structural modification method are used. To begin with, using FEM, the dynamic characteristics of stiffened plate structure is analyzed. Next, rate of change of dynamic characteristic by the change of design variable is calculated using the sensitivity analysis. Then, amount of change of design variable is calculated using this sensitivity value and optimum structural modification method. The change of natural frequency is made to be an objective function. Thickness of plate and cross section moment become a design variable. It is shown that the results are effective in the optimum modification for dynamic characteristics of the stiffened plate structure.

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Study on Applicability of Ultimate Strength Design Formula for Sandwich Panels - Application Cases of Double Hull Tanker Bottom Structures

  • Kim, Bong Ju
    • 한국해양공학회지
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    • 제34권2호
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    • pp.97-109
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    • 2020
  • In this study, ultimate strength characteristics of clamped sandwich panels with metal faces and an elastic isotropic core under combined in-plane compression and lateral pressure loads are investigated to verify the applicability of the ultimate strength design formula for ship structures. Alternative elastomer-cored steel sandwich panels are selected instead of the conventional bottom stiffened panels for a Suezmax-class tanker and then the ultimate strength characteristics of the selected sandwich panels are examined by using nonlinear finite element analysis. The change in the ultimate strength characteristics due to the change in the thickness of the face plate and core as well as the amplitude of lateral pressure are summarized and compared with the results obtained by using the ultimate strength design formula and nonlinear finite element analysis. The insights and conclusions developed in the present study will be useful for the design and development of applications for sandwich panels in double hull tanker structures.

선체진동을 이용한 함정의 수중방사소음 예측 (Estimation of the Underwater Radiated Noise of a Naval Vessel Using Hull Vibration)

  • 한형석;이경현
    • 한국소음진동공학회논문집
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    • 제23권5호
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    • pp.394-400
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    • 2013
  • Underwater radiated noise is one of the important performances related to stealth of the naval vessel. However, the evaluation can't be performed frequently due to the cost. Therefore, the estimation method of the underwater radiated noise with average hull vibration is suggested in this paper assuming that the hull of the ship is infinite plate which consists of various unit plates. Through the experiment, the estimated noise is verified from the comparison to the measured data. In addition the difference of underwater radiated noise according to the operating equipments is estimated with measured vibration velocity.

선박 판부재의 개선된 좌굴평가 시스템의 개발 (The Development of Advanced Buckling Strength Estimation System)

  • 함주혁;김을년
    • 대한조선학회논문집
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    • 제34권3호
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    • pp.53-60
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    • 1997
  • 일반적으로 선박 판부재의 좌굴강도에 대한 안전성 평가는 선체구조 설계단계에서 반드시 거쳐야 할 단계로 한 척의 배는 수많은 판부재로 구성되어 선박구조 전체에 대한 이론적이며 체계적인 시스템을 이용한 좌골강도평가의 정확도 및 효율성이 강조되고 있다. 그러나 현재의 판부재 좌굴강도를 평가하는 각 선급의 규정치가 많은 영향인자를 고려치 않고 있거나 함축척으로 고려하고 있기 때문에 경우에 따라서는 좌굴강도가 상당한 안전측의 값을 제시하는 등 실제 선급규정치의 사용에 제약을 주기도 한다. 따라서 본 연구에서는 면내인장력의 영향등 선급들의 좌굴 규정치뿐만이 아니라 면내인장력의 효과, 경계조건, 횡하중 및 잔류응력등을 고려하면서 손쉽게 좌굴평가를 수행할 수 있는 선진 좌굴평가시스템을 개발하였다. 이들 선진 좌굴평가시스템을 이용하면 선박판부재의 보다 정도 높고 효율적인 평가가 가능하리라 생각되며 앞으로 대중적인 사용을 위해 워크스테이션 외에도 개인용 컴퓨터에서의 시스템 구축을 계획하고 있다.

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선박 이중판의 보강법 연구 (A Study on the Reinforced Method of Doubler Plate in Ship Hull Structure)

  • 함주혁
    • 한국해양공학회지
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    • 제17권5호
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    • pp.39-47
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    • 2003
  • A study of the structural strength evaluation on the doubler plate, considering various load cases that were subjected to in-plane and out of plane combined load, has been performed through the systematic evaluation process. In order to estimate the proper static strength of doubler plate for various load cases, elasto-plastic large deflection analysis is introduced, including the contact effect between main plate and doubler. The characteristics of stiffness and strength variation are discussed, based on the results. In order to compare the doubler structure with the original strength of main plate, without doubler, simple formulas for the evaluation of the equivalent flat plate thickness are derived for each load case, respectively, based on the additional series of analysis of flat plate structure. Using these derived equations, the thickness change of an equivalent flat plate is analyzed according to the variation of various design parameters of doubler platesome design guides are suggested in order to maintain the original strength of main plate without doubler reinforcement. Finally, correlation between derived equivalent flat plate formula and the developed buckling strength formulas are discovered, and these relations are formulated for the future development of simple strength evaluation formula of general doubler plate structure.

클래드강 적용을 위한 선급용 강재의 열처리 특성 평가 (Clad Steel for Application of Hull Structure)

  • 신용택
    • Journal of Welding and Joining
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    • 제33권5호
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    • pp.20-25
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    • 2015
  • Clad steel has good corrosion resistance and mechanical properties arising from the hot rolling of dissimilar metals, such as carbon steel and stainless steel. However both good corrosion resistance from the cladding plate material(stainless steel) and mechanical properties from the base plate material (carbon steel) are difficult to obtain because the different steels display opposite behaviors during the cladding process. In order to make clad steel for application in the hulls of ships, proper materials selection and heat-treatment conditions are necessary. In this study, mechanical properties of base plate materials with different chemical composition were evaluated according to heat condition of cladding plate material.