• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.23 no.2
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• pp.105-111
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• 2013

Whirl tower test is conducted basically during helicopter rotor system development process. And for whirl tower test of rotor hub system, new design blade or existing blade which is remodeled for new rotor hub system is used. Because of simple shape and efficient aerodynamic characteristic, BO-105 helicopter blade is used for helicopter rotor hub development project widely. Originally BO-105 blade is used for hingeless hub system and blade root is used to flexure. So flap stiffness and lag stiffness at blade root area is relatively low compare with airfoil area. So, in order to apply the BO-105 blade to bearingless hub, blade root area have to be reinforced. And in this process, blade root area's section property is changed. In this paper, we suggest reinforcement method of BO-105 blade root area and study dynamic characteristic of bearingless rotor system with reinforcement BO-105 blade.

• Transactions of Materials Processing
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• v.21 no.7
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• pp.397-402
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• 2012

The flange hub is a main component in an automotive steering system. In general, the flange hub are fabricated by mechanical machining, which is a process where material waste is inevitable. It is well-known that a net-shape cold forging cannot only reduce material waste but can also improve the mechanical strength of the final product. Thus, a forging process design was conducted for production of a flange hub. Significant spring-back occurs around the flange due to its small thickness in conjunction with the residual stresses after forging. In order to achieve the required dimensional accuracy, a process design with appropriate spring-back control is needed. In this study, a modification of the forging die was designed based on FE analysis with the purpose of spring-back compensation. Four kinds of different die designs were evaluated and the optimum design has two times less spring-back than the initial design. The compensation angle of the optimum design is 0.5 degrees. The results have been experimentally confirmed by cold forging of a flange hub and comparing the amount of spring-back between the actual component and the FE analysis.

• 한국신재생에너지학회:학술대회논문집
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• 2005.06a
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• pp.25-32
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• 2005

The aerodynamic loads at the blade hub and the drive shaft for 1MW horizontal axis wind turbine are calculated numerically. The geometric shape of the blade such as chord length and twist angle can be obtained fran the aerodynamic optimization procedure. Various airfoil data, that is thick airfoils at hub side and thin airfoils at tip side, are distributed along the spanwise direction of the rotor blade. Under the wind data fulfilling design load cases based on the IEC61400-1, all of the shear forces, bending moments at the hub and the low speed shaft of the drive train are obtained by using the FAST code. It shows that shear forces and bending moments have a periodic. trend. These oscillating aerodynamic loads will lead to the fatigue problem at both of the hub and drive train From the load analysis the maximum shear forces and bending moments are generated when wind turbine generator system operates in the case of the extreme speed wind condition.

• The KSFM Journal of Fluid Machinery
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• v.14 no.3
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• pp.59-64
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• 2011

Wind turbine frame will be required to be longer, lighter, more reliable and more consistent. Therefore it is necessary to lose weight of the wind turbine hub. Light-weight Design of a wind turbine is required to be at least 20 years. Therefore, this paper investigates the development for wind turbine rotor hub using design of topology optimization. The model is a pitch regulated wind turbine with three rotor blades where the main frame is made of nodular iron. For optimization, calculating stresses based on displacements and based on these data to carry out a verification of static and fatigue strength carried out. For this verification, two kind of analysis is used. One is static analysis and the other is fatigue analysis. Then the rotor hub of wind turbine frame is optimized using topology method.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.2
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• pp.28-34
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• 1998

Powder metallurgy processes are able to form Net-Shape products and have been widely used in the production of automobile parts to improve its productivity. However, because of pores in powder products, the toughness of powder products are generally poor. Therefore, forged products are used in parts which suffer severe fatigue loads. In this paper, the choice of powder materials and production processes such as mixing, compaction, sintering, heat treatment to produce automobile spline hub are studied. Three type of materials are selected and processed and its microstructure and properties are investigated by tensile test, compression ring test, and impact test. Materials and processing methods are selected from the results. Finally, experimental spline hubs are manufactured by selected processes from selected powders and proved by torsional durability test.

• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.1
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• pp.39-47
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• 2006

Recent trend in pursuit of high performance and effectiveness for automotive cooling system has changed the application of material for impeller of automotive water pump from metal to high ability engineering resin, which can achieve optimization of design of impeller geometry and realize lightweight high efficiency water pump. Closed type water pump improves hydraulic loss of fluid through the clearance between volute casing and impeller compared with that of the existing open type water pump(Although closed type is heavier than open type for the same size and same material, adoption of plastics can solve the problem.). In the present study, the characteristics of hydraulic performance of closed type water pump were investigated with respect to the angle between shroud and hub of impeller and the shape of discharge port of volute casing. Performance tests were carried out for 4 cases, that is, for 2 impellers and 2 casings. The modification of shape of only discharge port can enhance the hydraulic performance by 10 percent and the pump efficiency by 4-6 percent.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2012.04a
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• pp.622-627
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• 2012

During helicopter rotor system development process, whirl tower test is conducted basically. For conducting whirl tower test during bearingless hub development process, design new blade or using existing blade with repair or remodeling. Because simple shape and efficient aerodynamic characteristic, BO-105 blade is used for hub system development widely. Originally BO-105 blade is used for hingeless hub, ho flap stiffness and lag stiffness on blade root area is relatively low. So applying BO-105 blade to bearingless hub whirl tower test, root area have to be reinforce. In this process, blade root area's section property will be changed. In this paper, suggest reinforcement method of BO-105 blade root area and study dynamic characteristic of bearingless rotor system with reinforcement BO-105 blade.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2005.11a
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• pp.34-39
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• 2005

In this study, 3-D nozzle shape and the shape of nozzle at exit plane were adopted as design parameter of 3-D supersonic nozzle and numerical analyses for these parameters have been performed to investigate the flow and performance characteristics for design parameters of the turbine. Firstly, comparing results for nozzle shape, rectangular nozzle had less total pressure loss occurred in axial gap and more power by 1.5% than circular nozzle did. Next, comparing the results for the shape of nozzle at exit plane, it is found that the performance of partial admission turbine was largely depended upon the gap between nozzle wall at exit plane and the hub / tip of rotor blade and the length between nozzles.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.5
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• pp.424-432
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• 2011

Shape parameters and design variables for a centrifugal compressor impeller were investigated for optimizing a centrifugal compressor. In order to compare the performance of an optimized impeller with the performance of the original impeller, an already tested impeller was chosen and design variables for optimization were selected. The meridional shapes at the shroud and at the hub were re-designed using the Bezier curve. The camber-lines of the impeller blade at the hub and at the tip were also expressed by the Bezier curve. The shape curves for impeller could be expressed using 6-8 control points. Among them, eight control points which have strong effect to the shape can be selected as design variables for optimization. Therefore, any impeller which is expressed by data points for its shape can be optimized using few design variables.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.781-782
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• 2010