• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.10
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• pp.100-106
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• 2019

Ground and high altitude simulated combustion experiments were conducted using a liquid rocket engine with hydrogen peroxide and kerosene as the propellant. A ground and high altitude simulated combustion test facility was constructed by installing a high altitude model diffuser and TMS (Thrust Measuring System) on a vertical combustion test bench. The thrust characteristics according to altitude were investigated using the combustion test equipment. The diffuser was designed on a 1:4.8 scale to verify the characteristics of the high diffusing diffuser and starting pressure. The cold flow tests were conducted using nitrogen gas, and the performance characteristics and starting characteristics of the scale down diffuser were verified. A diffuser and TMS were installed on the vertical combustion test bench, and the thrust correction equations for the system resistance were derived. The thrust correction equations were derived from the step test and vacuum step test before the actual hot firing test. Nozzles with an operating altitude of 10km were designed. Hot firing tests were conducted to analyze the thrust characteristics according to the operating altitude changes. The actual thrust was calculated using each correction equation with the thrust value measured by the TMS.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.135-140
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• 2006

In the experimental study of $N_2$ purge cold flow test of impinging(FOOF) injector for determining of instability region, the whistling sound which has a specific frequency is generated. The frequency of whistling is proportional to the gas flow velocity in part of the oxidizer orifice and due to the coupling of the vibrating gas column and the natural frequency of pipe-orifice shape, the discontinuous jumping phenomena arises. The whistling phenomena have no effect on the combustion instability. Compared the damping factor of 1T1L mode with the hot fire test, the instability region of $N_2$ purge cold flow test is very much like that. It means that flow instability by impinging or mixing of jet is the main reason of combustion instability of impinging injector(FOOF) in the hot firing test.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.3
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• pp.96-102
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• 2016

The 7tonf-class power pack test at turbopump test facility in Naro space center was performed for confirmations of starting/running/ending operation characteristics before 7tonf rocket engine hot-firing test. The dynamic pressure mounted on a combustion chamber of gas generator is measured under 0.2 bar which does not conditioned to the unstable combustion. The analysis results of RPM and acceleration sensors mounted on the turbopump, the power pack test was performed to the estimated RPM with the stable combustion.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.498-501
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• 2012

The Model Rocket Engine Test Facility has been improved to develop the Korea Space Launch Vehicle II(KSLV-II). The modified Model Rocket Engine Test Facility will be used to develop 7-tonf class liquid rocket engine combustor. The test result and test technique acquired from this facility will be used to develop the high performance liquid rocket engine combustor. This paper describes the modified Model Rocket Engine Test Facility for a Sub-scale model test of the 7-tonf class combustor.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.42 no.5
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• pp.437-443
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• 2014

Engine is one of the most important parts in a rocket for completing its mission successfully. In this paper, we provide a methodology for estimating reliability and development cost of a liquid rocket engine newly developed. To estimate reliability, a baseline engine is selected considering factors whose effects on reliability are unquantifiable. Then reliability of a baseline engine is adjusted to reflect the effect of factors that can be modeled quantitatively. Using the previous Transcost engine cost expressed in terms of mass and the number of hot firing tests, the engine development cost is reexpressed in reliability and thrust requirements. Finally, a numerical example is given to illustrate the application of the methodology to a turbopump rocket engine using staged combustion cycle with LOX/LH2 propellant.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.305-308
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• 2005

This paper presents a fabrication of a full-stale combustion chamber of a liquid rocket engine for a ground hot firing test. Engine drawings for manufacturing were prepared after conceptual and detail designs. The combustor is composed of a head and a chamber. SUS316L is used for materials of the head because of the good quality in low temperature. Inner materials of the ablative cooling chamber is silica/phenolic and outer case materials is the SUS316L. Materials of the regenerative cooling chamber are C18200 and SUS316L. After lathe, general milling and MCT machinings, components were finished by electrolytic polishing. A brazing method was applied for bonding the injectors and the injector plate, the regenerative cooling chamber because of structure configurations.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.114-118
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• 2007

Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.3
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• pp.1-6
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• 2007

A 3-tonf-class high pressure sub-scale combustor was designed and manufactured to study the performance improvement of combustor. The combustor consists of a combustion chamber with film cooling, thermal barrier coating and water cooling channels to prevent thermal demage of the hardware and an injector head with 37 coaxial swirl injectors. Hot-firing tests were carried out at the design point with varying flow rate for film cooling. The test result revealed that the increase of film cooling flow rate decreases the combustion performance, but in the cases of similar film cooling flow rates, the combustion performance is dependent on the mixture ratio of main injector excluding the film cooling flow rate.

• Aerospace Engineering and Technology
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• v.3 no.1
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• pp.232-241
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• 2004

KARI(Korea Aerospace Research Institute) is achieving the KSLV program according to National Space Technology Development Program. In this paper, the authors are intend to introduce the Integrated Power Plant(IPP) test facility which will be constructed for the variety of tests on KSLV program. IPP test facility refers to comprehensive testing equipment for liquid rocket launch vehicle. Using this facility, KARI can verify the adaptedness of parts and subsystems for launch vehicle and finally can qualify the system characteristics of launch vehicle doing kinds of test including hot firing test. IPP test facility will make it possible to simulate the vehicle launching circumstances and to predict the performance of launch vehicle during its flight test.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.110-113
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• 2007

For the development of hydrazine decomposition catalyst, Hot-fire test to verify performance of catalyst is required. The purpose of a long-life firing test is to demonstrate the capability of a design to perform for the maximum duration or cycles of operation. This paper describes the progress of the catalyst performance test, explains the test matrix, and presents the test results.