• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.479-480
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• 2011

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.281-282
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• 2010

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.1
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• pp.34-41
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• 2016

Bar camber is a phenomenon in which a material with a deformation gradient across its width is bent in the right or left direction in the roll gap. This paper proposes a dynamic setup approach for a side guide for reducing bar camber. A bar tracking scheme using a rotary encoder was adopted to fix an operation point for the side guide. The guiding pressure was utilized for measuring the actual width of the bar with camber. Based on the accurate position and width of the bar, the side guide was dynamically set and operated at the actual roughing train in a hot strip rolling mill. The amount of camber was reduced notably when the dynamic setup scheme was installed in the side guide. 78% of the bars tested had a camber in the range of ${\pm}20mm$, which was an improvement of 27% in terms of production yield.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.130-133
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• 1998

An integrated finite element computer simulator is presented for the prediction of three dimensional heat transfer and metal flow occurring in the strip, and heat transfer and thermo elastic phenomena occurring in the rolls in 4 high mill hot strip rolling. Basic finite element models are described, with emphasis on combining each model to deal rigorously with the coupled aspect of the thermo-mechanical behaviors of the rols and strip through an iterative solution procedure. A series of process simulation are carried out to investigate the effect of various parameters under the actual process conditions. The results are shown and discussed.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.08a
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• pp.329-335
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• 2004

An, FE-based, on-line model is presented for the rapid and precise prediction of roll thermal profile in hot strip rolling. The validity of the model is demonstrated through comparison with FE-based off-line model which was verified by measurements. Also demonstrated is its capability of reflecting the effect of diverse process variables.

• Transactions of Materials Processing
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• v.5 no.3
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• pp.232-238
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• 1996

A dynamic mill set-up technique was developed to achieva a more precise roll gap set-up of the finishing mill stands for steel strip rolling. In the conventional mill set-up model the set-up values such as roll gap and roll speed are determined before the sheet bar reached the entry side of the finishing mill train and maintained constant until the strip top end passes through the last stand. In the way however a dynamic set-up logic that gives a way to adjust the roll gap value of the final mill stand for the strip ingoing from the ahead of the front stand was developed and attached to the existing set-up model. The roll gap modification is based on the analysis of the observation in the third stand of the finishing mill train. The dynamic set-up model was proved very effective for the more precise mill set-up and for operational stability in the hot strip finishing mill train.

• Journal of Korea Foundry Society
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• v.20 no.2
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• pp.122-128
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• 2000

Strip casting process is a new technology that makes a near net shape thin strip directly from molten metal. With this process, a large amount of energy and casting cost could be decreased from the abbreviation of reheating and/or hot rolling process. Ductile cast iron which has spheroidal graphite in the matrix is the most commercial and industrial material, because of its supreme strength, toughness, and wear resistance etc. But it cannot be produced to the thin strip owing to difficulty in rolling of ductile cast iron. In this study, ductile cast iron strips are produced by the twin roll strip caster, with different chemical compositions of C, Si, and Mn contents. And then heat-treated, microstructures and mechanical properties are examined. The microstructures of as-cast strip are that of white cast iron which consists of the mixture of cementite and pearlite, but the equiaxed crystal zone of the pearlite or segregation zone of cementite exists in the center region of the strip thickness, which cannot be observed in the rapidly solidified metallic mold cast specimens. This structure is supposed to be formed from the thermal distribution of strip and the rolling force. Comparing with the structures of each strips after heat treatment, increasing Si content makes smaller spheroidal graphite and more compact in the matrix, furthermore the less of Mn content makes the ferrite matrix be obtained clearer and easier. As a result of the tensile test of graphitization heat-treated strips, the yield strengths are about 250 MPa, the tensile strengths are about $430{\sim}500$ MPa, and the elongations are about $10{\sim}13%$. In the case of the strip which has the smaller and more compact spheroidal graphite in the ferrite matrix, the higher tensile strength and better drawability could be obtained.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10b
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• pp.620-623
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• 1996

POSCO has been developed a general purpose dynamic simulator of the hot strip steel mill. The simulator is a tool for developing the process control system in an industrial system solution business, by making the most use of control and simulation techniques fostered in steelmaking business. This simulator has, not only a powerful numerical analysis function, but an easy-to-use graphic user interface which readily enables to simulate dynamic system. This paper presents the features of the simulator and steel rolling process simulator as its application.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.5
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• pp.1193-1201
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• 1993

A new deformation resistance model for hot steel strip rolling process was formulated to improve the accuracy of roll force estimation. To improve the existing deformation resistance model more precisely, a modification function was introduced in this study. For the modification function, several factors considering material and operational conditions have been investigated and the optimal modification function was determined under the principle of minimum variability. The newly formulated modification function was applied to the deformation resistance model for ultra-low carbon steel and showed improved accuracy with about 30% decrease in terms of standard deviation of predicted roll force values against measured ones.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.142-149
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• 1999

Strip profile and shape control is one of the most important technologies in cold mill, especially for ultra-thin and wide cold strip. The 6-high mills, both of HCMW and UCMW mill, are known to be very effective for the shape controllability. The optimized values of these factors for set-up scheduling were analyzed and found that excellent strip control would be possible by controlling the combination of the influencing factors according to hot coil profile. The important considerations for operation were discussed for individual stand.