• 제목/요약/키워드: Hot gas forming

검색결과 35건 처리시간 0.021초

용융알루미늄 도금 강판 상에 스퍼터링법으로 형성된 마그네슘 코팅막에 의한 내식성 향상 (Improvement of Corrosion Resistance by Mg Films Deposited on Hot Dip Aluminized Steel using a Sputtering Method)

  • 박재혁;김순호;정재인;양지훈;이경황;이명훈
    • 한국표면공학회지
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    • 제51권4호
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    • pp.224-230
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    • 2018
  • In this study, Mg films were prepared on hot dip aluminized steel (HDA) by using a sputtering method as a high corrosion resistance coating. The corrosion resistance of the Mg films was improved by controlling the morphology and the crystal structure of films by adjusting the Ar gas pressure during the coating process. Anodic polarization measurement results confirm that the corrosion resistance of the Mg films was affected by surface morphology and crystal structure. The corrosion resistance of the Mg coated HDA specimen increased with decreasing crystal size of the Mg coating and it was also improved by forming a film with denser morphology. The crystal structure oriented at Mg(101) plane showed the best corrosion resistance among crystal planes of the Mg metals, which is attributed to its relatively low surface energy. Neutral salt spray test confirmed that corrosion resistance of HDA can be greatly improved by Mg coating, which is superior to that of HDG (hot dip galvanized steel). The reason for the improvement of the corrosion resistance of Mg films on hot dip aluminized steel was due to the barrier effect by the Mg corrosion products formed by the corrosion of the Mg coating layer.

비도금 보론강판 산화층 평가용 시편의 퀜칭속도 예측기법 연구 (A Study on Quenching Speed Prediction Method of Specimen for Evaluating the Oxide Layer of Uncoated Boron Steel Sheet)

  • 이지호;송정한;배기현
    • 소성∙가공
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    • 제31권1호
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    • pp.17-22
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    • 2022
  • Hot stamping is widely used to manufacture structural parts to satisfy requirements of eco-friendly vehicles. Recently, hot forming technology using uncoated steel sheet is being studied to reduce cost and solve patent problems. In particular, research is focused on process technology capable of suppressing the generation of an oxide layer. To evaluate the oxide layer in the hot stamping process, Gleeble testing machine can be used to evaluate the oxide layer by controlling the temperature history and the atmosphere condition. At this time, since cooling by gas injection is impossible to protect the oxide layer on the surface of a specimen, research on a method for securing a quenching speed through natural cooling is required. This paper proposes a specimen shape design method to secure a target quenching speed through natural cooling when evaluating the oxide layer of an un-coated boron steel sheet by Gleeble test. For the evaluation of the oxide layer of the un-coated steel sheet through the Gleeble test, dog-bone and rectangular type specimens were used. In consideration of the hot stamping process, the temperature control conditions for the Gleeble test were set and the quenching speed according to the specimen shape design was measured. Finally, the quenching speed sensitivity according to shape parameter was analyzed through regression analysis. A quenching speed prediction equation was then constructed according to the shape of the specimen. The constructed quenching speed prediction equation can be used as a specimen design guideline to secure a target quenching speed when evaluating the oxide layer of an un-coated boron steel sheet by the Gleeble test.

반용융 단조품의 제조 (Manufacturing of Product by Semi-Solid Forging)

  • 박형진;강충길;김병민;최재찬
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.45-51
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    • 1999
  • The semi-solid forging is a new forging technology in which the billet is heated to the semi-solid state coexisting liquid and solid phase for making globular microstructure and subsequently formed. As the semi-solid forging is compared with conventional casting such as die casting and squeeze casting for the characteristics of its process, the product without inner defects such as gas porosity and segregation can be obtained and its microstructure is globular grain. Simutaneously, its mechanical properties are improved by globular microstructure and the lower temperature of the slug causes the cycle time of manufacturing to be shortened and the die life to be lengthened. As it is compared with conventional cold and hot forging, it is possible to minimize the equipment of production owing to a lower forming load and reduce the number of process by a followed treatment for complex shaped product. Therefore it is needed to confirm the quality of a semi-solid forged product by defining its characteristics quantitatively under these advantages. This paper investigates the formability of a master cylinder by its forming variables. And the microstructural characteristics and mechanical property of it is also studied.

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Water vapor in high-mass star-forming regions and PDRs: the Herschel/HIFI view

  • Choi, Yunhee;van der Tak, Floris F.S.;van Dishoeck, Ewine F.;Bergin, Edwin A.
    • 천문학회보
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    • 제40권2호
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    • pp.42.2-43
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    • 2015
  • Massive stars play a major role in the interstellar energy budget and the shaping of the galactic environment. The water molecule is thought to be a sensitive tracer of physical conditions and dynamics in star-forming regions because of its large abundance variations between hot and cold regions. Herschel/HIFI allows us to observe the multiple rotational transitions of H2O including the ground-state levels, and its isotopologues toward high-mass star-forming regions in different evolutionary stages. Photodissociation regions (PDRs) are also targeted to investigate the distribution of water and its chemistry. We present line profiles and maps of H2O using data from two guaranteed-time key programs "Water In Star-forming regions with Herschel" and "Herschel observations of EXtra-Ordinary Sources". We analyze the temperature and density structures using LTE and non-LTE methods. We also estimate turbulent and expansion velocities, and abundance of water in the inner and outer envelopes using the 1D radiative transfer code. Around high-mass protostars we find H2O abundances of ~10-8-10-9 for the outer envelope and ~10-4-10-5 for the inner envelope, and expansion and turbulent velocities range from 1.0 km s-1 to 2.0 km s-1. The abundances and kinematic parameters of the sources do not show clear trends with evolutionary indicators. The Herschel/HIFI mapping observations of H2O toward the Orion Bar PDR show that H2O emission peaks between the shielded dense gas and the radicals position, in agreement with the theoretical and the observational PDR structure. The derived H2O abundance is ~10-7 and peaks at the depth of AV ~8 mag from the ionization front. Together with the low ortho-to-para ratio of H2O (~1) presented by Choi et al. (2014), our results show that the chemistry of water in the Orion Bar is dominated by photodesorption and photodissociation.

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Cordierite의 기공률 및 기공경조절에 관한 연구 (Studies on the Control of Porosity and Mean Pore Size in Cordierite Ceramics)

  • 양진
    • 한국세라믹학회지
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    • 제35권4호
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    • pp.399-405
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    • 1998
  • The effect of each factor on the porosity and mean pore size of cordierite(2Mg$.$2{{{{ {Al}_{2 } {O }_{3 } }}$.$5{{{{ {SiO}_{2 } }}) ceram-ics which have been mainly used for hot gas filter was investigated by using orthogonal array. The poros-ity was observed to increase with the content of graphite added as pore-forming material and decrease with increasing talc size. The effects of the other factors the graphite size sintering temperature and hold-ing time at sintering temperature were observed to be small relatively. In case of mean pore size the ef-fect of talc size on the mean pore size of cordierity was investigated to be the largest. The mean pore size was observed to increase with increasing talc size.

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폴리머-탄소나노튜브 복합체 에어로졸 입자의 생성 및 이를 이용한 하이브리드 복합체 박막 제조 (Synthesis of Polymer-Carbon Nanotubes Composite Nanoparticles and Their Applications into Forming Hybrid Composite Thin Films)

  • 김휘동;안지영;김수형
    • 한국입자에어로졸학회지
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    • 제6권2호
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    • pp.61-67
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    • 2010
  • In this paper, we describe a new method to form polymer thin films, in which carbon nanotubes (CNTs) are homogeneously distributed so that they can strengthen the mechanical property of resulting polymer film. To do so, we first homogeneously mixed CNTs with polymer in a DMF solvent. With the assistance of ultrasonic nebulizer, the polymer/CNT solution was then aerosolized into micro-sized droplets and finally turned into solidified polymer/CNT composite particles by gas-phase drying process. As the results of SEM and TEM analysis, CNTs were found to be homogeneously immobilized in the polymer matrix particles due to rapid drying process in the gas phase. For comparison purpose, (i) the polymer/CNTs composite particles prepared by aerosol processing method and (ii) polymer/CNTs sheets prepared by simple solution-evaporation method were employed to form polymer/CNTs composite thin films using a hot press. As the result, the aerosol processing of composite particles was found to be a much more effective method to form homogeneously distributed-CNTs in the polymer matrix thin film.

Warm Dust and Gas of Massive YSOs Revealed by Herschel PACS Spectroscopy

  • 권우진
    • 천문학회보
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    • 제40권2호
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    • pp.41.3-41.3
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    • 2015
  • As part of the Herschel key program "Water in Star-forming Regions with Herschel (WISH)", PACS imaging spectroscopy data have been taken toward ten massive young stellar objects (YSOs): four high mass protostellar objects (HMPOs), two hot molecular cores (HMCs), and four ultracompact HII regions (UCHIIs). The spectra cover a broad range of wavelengths (55 to 210 micron) presenting various atomic and molecular lines as well as excellent dust thermal continua. By fitting the continua utilizing a modified black-body formula we estimate mass-weighted temperature and column density distributions of warm dust and find that UCHII regions are warmer and HMCs are more deeply embedded than the other types. We also estimate rotational temperature and column density distributions of warm CO gas using the rotational diagram analysis. In addition, based on the comparison of high J CO line fluxes to the RATRAN estimates of central heating envelope models, we find that majority of warm CO is originated from bipolar outflow shocks.

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AN OLD SUPERNOVA REMNANT WITHIN AN HII COMPLEX AT $1{\approx}173{\circ}$ : FVW172.8+1.5

  • 강지현;구본철
    • 천문학회보
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    • 제37권1호
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    • pp.72.2-72.2
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    • 2012
  • We present the results of HI 21 cm line observations to explore the nature of the high-velocity (HV) HI gas at - 173${\circ}$, which appears as faint, wing-like, Hi emission that extends to velocities beyond those allowed by Galactic rotation in the low-resolution surveys. We designate this feature as Forbidden Velocity Wing (FVW) 172.8+1.5. Our high-resolution Arecibo HI observations show that FVW 172.8+1.5 is composed of knots, filaments, and ring-like structures distributed over an area of a few degrees in extent. These HV HI emission features are well correlated with the HII complex G173+1.5, which is composed of five Sharpless HII regions distributed along a radio continuum loop of size 4.4${\times}$3.4, or -138 pc ${\times}$ 107 pc, at a distance of 1.8 kpc. G173+1.5 is one of the largest star-forming regions in the outer Galaxy. The HV HI gas and the radio continuum loop seem to trace an expanding shell. Its derived HI parameters including large expansion velocity (55 km/s) imply the SNR interpretation. Hot xray emission is detected within the HII complex, which also supports its SNR origin. The FVW172.8+1.5 is most likely the products of a supernova explosion(s) within the HII complex, possibly in a cluster that triggered the formation of these HII regions.

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천연첨가물을 이용한 전통고추장의 유통중 팽창억제 및 품질개선 (Prevention of Swelling and Quality Improvement of Sunchang Traditional Kochujang by Natural Additives)

  • 정도연;송미란;신동화
    • 한국식품영양과학회지
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    • 제30권4호
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    • pp.605-610
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    • 2001
  • 순창전통고추장 저장 및 유통 중 품질저하 요인이 되는 가스발생을 억제하기 위해 겨자와 고추냉이 분말을 고추장 제조시 첨가하여, 전통옹기에서 180일 동안 숙성하면서 성분 변화와 가스발생 유무를 확인한 후, 최종적으로 겨자 및 양고추냉이 첨가 고추장 품질에 대한 관능검사를 통하여 현장적용 가능성을 평가하였다. 양고추냉이를 0.6% 정도 첨가한 고추장은 대조구에 비하여 발효 중 산생성이 억제되었고, 겨자와 양고추냉이 첨가시 아미노산성질소함량은 오히려 높았다. 색택은 겨자 첨가시에는 변화가 없으나 양고추냉이를 첨가하는 경우 L값과 a값이 증가하는 경향을 보였다. 유리당은 겨자와 양고추냉이 첨가시에 비첨가구와 비교하여 차이가 없었고, 양고추냉이를 0.6% 첨가하면 유통 중 문제되는 가스발생을 완전히 억제할 수 있었다. 발효가 종료된 제품의 관능검사결과 양고추냉이 첨가 고추장이 종합적인 기호도에서 다른 고추장에 비해 오히려 우수하였다. 결과적으로 순창전통고추장에 0.6% 수준의 양고추냉이 분말을 첨가하면 완제품의 유통 중 가스발생 억제는 물론 품질개선 효과도 기대 할 수 있음을 확인하였다.

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레이저 열원을 이용한 보론강 및 핫스탬핑강의 용접특성에 관한 연구 (I) - 핫스탬핑 공정에 사용되는 Al-Si 코팅된 보론강의 레이저 용접특성 - (The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (I) - Laser Weldability of Al-Si Coated Boron Steel Used for Hot Stamping Process -)

  • 김종도;최소영;이수진;서정
    • 대한기계학회논문집A
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    • 제38권12호
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    • pp.1367-1372
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    • 2014
  • 전세계적으로 환경문제에 대한 위기의식이 고조됨에 따라 운송산업 분야에서는 차체경량화를 통해 이와 같은 문제를 해결하고자 하였다. 차체경량화의 방법으로써 보론강을 $900^{\circ}C$이상의 온도에서 가열한 후, 성형과 동시에 냉각하여 1500 MPa 이상의 강도를 얻을 수 있는 핫스탬핑 공정이 제시되고 있다. 하지만 핫스탬핑 공정에 일반적으로 사용되고 있는 보론강의 레이저 용접성에 대한 연구결과는 많지 않다. 따라서 본 연구에서는 보론강의 레이저 용접특성을 조사하기 위해 레이저 매개변수에 대하여 기초적 연구를 실시하였다. 실험결과, 실드가스에 대한 매개변수의 최적의 조건은 $Q=20{\ell}/min$, ${\alpha}=40^{\circ}$, d = 20 mm, l = 0 mm이며, 맞대기 용접부의 경도는 용접부에서 마르텐사이트 형성으로 인해 급격하게 상승하였다.