• Title/Summary/Keyword: Hot Tool

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Life and Mechanical Properties of Hot Former Die for Bearing Race using P/M High Speed Steel (분말고속도공구강을 활용한 베어링 레이스 열간 단조 금형의 수명 및 기계적 특성)

  • Hong, Seong-Hyeon;Bae, Jong-Soo
    • Journal of Powder Materials
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    • v.14 no.6
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    • pp.367-371
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    • 2007
  • P/M high speed steel (1.26% C, 4.42% Cr, 6.54% W, 4.92% Mo, 3.21 % V, 8.77% Co, bal. Fe) was applied to hot former die. It showed that the die life became 2.7 times higher than that of cast/wrought SKH 55 tool steel which is commercially used. The increase of die life was corresponding to the improved hardness and transverse rupture strength of PM high speed steel due to the finer grain and carbide as well as the uniform carbide distribution. The P/M high speed steel with the promoted die life could be an alternative to the conventional SKH55.

Hot Air forming Analysis of Aluminum Tube (알루미늄 튜브의 열간가스 성형해석)

  • Kim, H.Y.;Lim, H.T.;Hwang, S.H.;Lee, K.D.;Lee, W.S.;Kim, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.116-119
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    • 2007
  • The application of light weight materials, such as aluminum alloy, has been limited due of their poor formability. Especially, aluminum alloy tube has limited expansion capability at most 15% at room temperature. New manufacturing process, called hot air forming, is introduced to apply aluminum tube to the automotive suspension components which have complex shape and require high expansion ratio about 40%. The process is carried out at the elevated temperature above $500^{\circ}C$, so numerous material properties and process parameters related to the high temperature should be investigated and determined to get a sound product. In this study, the effect of thermal properties and forming parameters such as the temperature of tool, axial feeding and gas pressure are analyzed by using explicit finite element method.

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Improvement of Thickness Accuracy in Hot-Rolling Mill Using Neural Network and Genetic Algorithm (신경회로망과 유전자 알고리즘을 이용한 열연두께 정도 향상)

  • 손준식;김일수;최승갑;이덕만
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.41-46
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    • 2002
  • In the face of global competition, the requirements fer the continuously increasing productivity, flexibility and quality (dimensional accuracy, mechanical properties and surface properties) have imposed a major change on steel manufacturing industries. The automation of hot rolling process requires the developments of several mathematical models for simulation and quantitative description of the industrial operations involved. To achieve this objectives, a new loaming method with neural network to improve the accuracy of rolling force prediction in hot rolling mill is developed. Also, Genetic Algorithm(GA) is applied to select the optimal structure of the neural network and compared with that of engineers experience. It is shown from this research that both structure selection methods can lead to similar results.

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Microstructure and Cutting Characteristics of SiC-$Si_3N_4$ Ceramic Cutting Tool (SiC-$Si_3N_4$ 세라믹 절삭공구의 미세구조 및 절삭특성)

  • Gwon, Won-Tae;Kim, Yeong-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1944-1949
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    • 2001
  • Four SiC-Si$_3$N$_4$ceramic cutting tools with different composition have been fabricated by hot-pressing. Correlations among the annealing time, the corresponding microstructure and the mechanical properties of resulting ceramics have been investigated. The fracture toughness and the grain size of both SiC and Si$_3$N$_4$in SiC-Si$_3$N$_4$composites increased with the annealing time. 1\`he hardness of SiC-Si$_3$N$_4$composites was relatively independent of the grain size and the sintered density. These ceramic cutting tools were tested under various cutting conditions and compared with the commercial Si$_3$N$_4$ceramic cutting tools. The experimental results were compared in terms of tool life and cutting force. The performance of SiC-Si$_3$N$_4$ceramic cutting tool shows the possibility to be a new ceramic tool.

Optimization of the Sintering Time and Composition for SiC-$Si_3 N_4$ Ceramic Tool (SiC-$Si_3 N_4$ 세라믹공구를 위한 소결시간과 조성변화의 최적화)

  • 김경재;박준석;이성구;권원태;김영욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.78-84
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    • 2001
  • In the present study, SiCSi-$Si_3 N_4$-SiC ceramic composites that contained up to 30 wt% of dispersed SiC particles were fabricat-ed cia hot-pressing with an oxynitride glass. The microstructure, the mechanical properties and the cutting performance of resulting ceramic composites were investigated. By fixing the composition as $Si_3 N_4$-20wf%SiC, the effect of sintering time on the microstructure, the mechanical properties and the cutting performance were also investigated. The longer sir-tering time is, the bigger the grain size of SiC is. The fracture toughness(-$K_k$) of the $Si_3 N_4$-SiC ceramic composites increased with the increase of gain size, while the flexural strengthh($\sigma$) decreased. For machining SCM440, the insert with 20wt%r SiC sintered for 8 hours showed the longest tool life while the insert with 20wt% SiC sintered for 12 hours showed the longest tool life for machining gray cast iron.

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Hot Air Forming Analysis of Automotive Rear Sub Frame using Aluminum Tube (알루미늄 튜브를 이용한 자동차 리어 서브 프레임의 열간가스 성형해석)

  • Kim, H.Y.;Yoon, S.J.;Lee, K.D.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.26-29
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    • 2008
  • Recently, the hydroforming of high strength aluminum tubes has many studies and applications in manufacturing industry, especially in automotive industry. But high strength aluminum tube has limited expansion capability at most 15% at normal temperature. New manufacturing process, called hot air forming, is introduced to apply aluminum tube to the automotive sub frame components which have complex shape and require high expansion ratio about 40%. The process is carried out at the elevated temperature above $500^{\circ}C$, so numerous material properties and process parameters related to high temperature should be investigated and determined to get a sound product. In this paper, the hot air forming process of automotive sub frame was investigated. The effect of the forming parameters such as the temperature of tool, axial feeding and gas pressure are analyzes by using explicit finite element method.

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A Study on the Prediction for Rolling Force Using Radial Basis Function Network in Hot Rolling Mill (방사형기저함수망을 이용한 열간 사상압연의 압연하중 예측에 관한 연구)

  • 손준식;이덕만;김일수;최승갑
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.368-373
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    • 2003
  • A major concern at present is the simultaneous control of transverse thickness profile and flatness in the finishing stages of hot rolling process. The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and the design of mill equipment to improve productivity and quality. However, many factors make the mathematical analysis of the rolling process very complex and time-consuming. In order to overcome these problems and to obtain an accurate rolling force, the predicted model of rolling force using neural networks has widely been employed. In this paper, Radial Basis Function Network(RBFN) is applied to improve the accuracy of rolling force prediction in hot rolling mill. In order to verify and analysis the performance of applied neural network, the comparison with the measured rolling force and the predicted results using two different neural networks - RBFN, MLP, has respectively been carried out. The results obtained using RBFN neural network are much more accurate those obtained the MLP.

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A Study on the Prediction for Rolling Force Using Radial Basis Function Network in Hot Rolling Mill (방사형기저함수망을 이용한 열간 사상압연의 압연하중 예측에 관한 연구)

  • Son Joon-Sik;Lee Duk-Man;Kim Ill-Soo;Choi Seung-Gap
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.29-33
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    • 2004
  • A major concern at present is the simultaneous control of transverse thickness profile and flatness in the finishing stages of hot rolling process. The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and the design of mill equipment to improve productivity and quality. However, many factors make the mathematical analysis of the rolling process very complex and time-consuming. In order to overcome these problems and to obtain an accurate rolling force, the predicted model of rolling force using neural networks has widely been employed. In this paper, Radial Basis Function Network(RBFN) is applied to improve the accuracy of rolling force prediction in hot rolling mill. In order to verify and analyze the performance of applied neural network the comparison with the measured rolling force and the predicted results using two different neural networks-RBFN, MLP, has respectively been carried out. The results obtained using RBFN neural network are much more accurate those obtained the MLP.

Simulations of Proposed Shallow Trench Isolation using TCAD Tool (TCAD 툴을 이용한 제안된 얕은 트랜치 격리의 시뮬레이션)

  • Lee, YongJae
    • Journal of the Korea Society for Simulation
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    • v.22 no.4
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    • pp.93-98
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    • 2013
  • In this paper, the proposed shallow trench isolation structures for high threshold voltage for very large scale and ultra high voltage integrated circuits MOSFET were simulated. Physically based models of hot-carrier stress and dielectric enhanced field of thermal damage have been incorporated into a TCAD tool with the aim of investigating the electrical degradation in integrated devices over an extended range of stress biases and ambient temperatures. As a simulation results, shallow trench structure were intended to be electric functions of passive, as device dimensions shrink, the electrical characteristics influence of proposed STI structures on the transistor applications become stronger the potential difference electric field and saturation threshold voltage.

Understanding Cold and Hot Pattern Classification Based on Systems Biology (시스템 생리학에 기반한 한열 변증의 이해)

  • Lee, Soojin
    • Journal of Physiology & Pathology in Korean Medicine
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    • v.30 no.6
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    • pp.376-384
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    • 2016
  • Systems biology is an emerging field aiming at a systems level understanding of living organisms and focusing on the characteristics of the whole network of them. The emergence of systems biology is partly because of the availability of huge amounts of data on organisms and the extensive support of computational technologies as the tools for understanding complex biological systems. The scientific understanding of Korean medicine has been obstructed because of the lack of proper methods examining the complex nature and the unique property of it. However, systems biology could give a chance understanding Korean medicine objectively and scientifically. Pattern classification is a unique tool of Korean medicine to diagnose and treat patients and systems biology would give a useful tool to interpret pattern classification. Various omics technologies has been used to explain the relations between pattern classification and biological factors and then many characteristics of pattern classification in various diseases have been discovered. Therefore, pattern classification could be a bridge to understand the features and differences of western medicine and Korean medicine and it could be a basis to develop pattern-based personalized medicine.