• 제목/요약/키워드: Hose assemblies

검색결과 8건 처리시간 0.018초

플라스틱 호스 조립체의 가속수명시험 방법에 대한 연구 (A Study on Procedures of the Accelerated Life Testing for Hose Assemblies)

  • 이용범;김형의;김종기;박종호
    • 연구논문집
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    • 통권34호
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    • pp.79-85
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    • 2004
  • There are several types of life test method for hose assemblies. The two major tests used for hose assemblies are impulse test and burst test. And magnification adjustment of impulse pressure, heating of testing oil and repetitive motions of bending and straightening of testing hose are also performed for accelerating the life. According to the manufacture process of hose and swaging process of fitting, there is a difference in the life of hose assemblies from minimum 7 times to maximum 40 times during the life test in the same functioning condition. Like this, the life test of hose which has a wide scope of life distribution gives a problem that observation should take a long time to find out the existence of the bursting from the beginning of the test to the completion of bursting of hose assemblies. Therefore, this research proposes a process of concentrating on the defective section of hose assemblies and maximizing the life acceleration by giving 'Knockdown stress' to hose assemblies just until before the hose assemblies get out of order.

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녹다운 스트레스에 의한 유압호스 조립체의 가속수명시험에 대한 연구 (A study on the accelerated life test method of hose assemblies by applying Knockdown stress)

  • 고재명;이용범;한성건;유영철;김형의
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2006년도 학술발표대회 논문집
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    • pp.93-100
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    • 2006
  • The failure of hydraulic hose assemblies is caused by the impulse pressure and repetitive motions of bending and stretching (flexing) used at high pressure pipe in the form of bursting Since it takes long time to observe the bursting for life analysis, we can reduce test time by the method of applying the Knockdown stress which is equivalent to 70% of initial bursting pressure on rubber hose assemblies with maintaining the failure mode equally In this study, after scale parameter, shape parameter, and acceleration factor by preforming the impulse pressure test until the hose bursts, and finally analyzed the accelerated life.

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고압호스 조립체의 가속수명시험에 관한 연구 (Study of the high pressure hose assemblies by accelerated life test)

  • 이기천;이용범
    • Journal of Advanced Marine Engineering and Technology
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    • 제37권8호
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    • pp.886-892
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    • 2013
  • 고압호스 조립체는 건설기계, 선박, 항공기, 산업기계, 공작기계 및 자동차 등의 각종 유압장치에 널리 유압배관으로 사용된다. 이는 유연성이 필요한 부분에 유체동력($P^*Q$)으로 전달해야 함으로서, 고장이 발생할 경우는 유압시스템 전체가 작동이 불가능함으로서 신뢰성이 매우 중요한 부품이다. 가속 수명 시험 데이터는 와이블분포 분석을 통해서 형상 모수를 추종 하였다. 본 시험연구에서는 실제 가속수명시험 조건의 충격압력과 반복 굽힘을 변화시켜 시험시간을 감소시켰다. 가속수명시험 모형은 GLL(generalized linear)모형을 사용하였으며, 충격압력과 반복 굽힘에 대한 가속지수는 각각 6.64와 4.46으로 확인되었다. 또한 시험 결과에 대한 분석결과 형상모수(${\beta}$)는 6.19이며, 실제 사용조건인 35 MPa과 굽힘 반경 R100 mm를 적용하였을 경우 척도모수(${\eta}$)는 $1.035{\times}108$사이클로 확인되었다.

Life Prediction of High Pressure Hydraulic Hose Assemblies by the Impulse Test

  • KIM, Hyoung-Eui;LEE, Yong-Bum;Kwon, Young-Il
    • Corrosion Science and Technology
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    • 제3권5호
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    • pp.209-215
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    • 2004
  • Flexible hydraulic hose assembly that consists of hose and joints is used widely on various construction heavy equipments, agricultural machines, motor vehicles, and industrial heavy machines that require flexibility on hydraulic pipelines. It is classified by the maximum usage pressure which is determined by the winding layers of coiling steel wire and the inner diameter of the hoses. In this paper, we designed and performed an accelerated life test for assessing the reliability of a flexible hydraulic hose assembly. In the proposed accelerated life test, typical impulse pressure testing method is applied with the half omega flexing operation to simulate the practical flexing motion of the hose assembly.

충격압력을 이용한 고압용 유압호스 조립체의 수명분석 (Life Analysis of High Pressure Hydraulic Hose Assemblies by Impulse Test)

  • 이용범;김형의;유영철;박종호;고재명
    • 유공압시스템학회논문집
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    • 제1권1호
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    • pp.10-16
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    • 2004
  • The failures such as leakage and burst stemmed from the repetitive motions of bending and stretching of the assembly of hydraulic hose in construction machines, agriculture machines, vehicles, and industrial heavy machines can induce big troubles. Therefore, the hydraulic hose itself eventually requires an estimation of life to operate the hydraulic system safely. In this research, we have qualitatively selected the efficient test items by the analysis of the life and potential failures of hydraulic hose. We have used more than seven of hydraulic hoses simultaneously for the research. We have applied impulse pressure and half omega flexing motions to the accelerated life testing Test results have been expressed by employing weibull plot.

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온도.비열 가속모형을 적용한 유압호스조립체 수명특성 연구 (A Study of the Life Characteristic of Hydraulic Hose Assembly by Adopting Temperature-Nonthermal Acceleration Model)

  • 이기천;김형의;조유희;심성보;김재훈
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제11권3호
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    • pp.235-244
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    • 2011
  • Hydraulic hose assemblies deliver a fluid power in various oil pressure equipment such as construction machinery, automobile, aircraft, industrial machinery, machine tools and machinery for ships. Also, they are widely used as pipes in oil pressure circuit. When we estimate their lifetime, it is essential to conduct an accelerated life test by choosing the factor that suits the usage condition of the test object since traditional test method for estimating lifetime under the influence of various external factors incurs hardship in terms of time and expenses. The objective of this study is to propose an acceleration model that takes both temperature and pressure without flexing condition into consideration. The lifetime is estimated by applying the proposed temperature-nonthermal acceleration model to the test data. And we compare the proposed temperature-nonthermal acceleration model and the accelerated life equation suggested by John(1994).

압력과 온도 복합가속모형을 적용한 유압호스 조립체 수명특성 연구 (A Study of Life Characteristic of Hydraulic Hose Assembly by Adopting Complex Accelerated Model with Acceleration Factors of Pressure and Temperature)

  • 이기천;김형의;조유희;김재훈
    • 대한기계학회논문집A
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    • 제34권11호
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    • pp.1697-1703
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    • 2010
  • 유압호스는 건설기계, 자동차, 항공기 등 각종 기계의 유압장치에서 동력을 전달하기 위한 배관으로 사용된다. 산업의 전분야에서 에너지를 전달하기 위한 배관의 한 종류로서 진동이나 충격 등으로부터 시스템을 보호하는 역할을 한다. 여러 가지 외부 환경 조건으로부터 시스템을 유지하기 위해서는 호스 조립체에서 온도와 압력 등의 외부 환경 조건에 대한 내성을 가지고 있어야만 한다. 본 연구에서는 기존에 호스 조립체에 대해 온도 또는 압력 중 한 가지 인자를 고려한 가속모형을 제시한 연구는 있었지만 두 가지 인자를 동시에 고려한 가속모형은 제시하지는 못하였으므로, 호스 조립체의 압력과 온도를 모두 고려한 복합가속 모형식을 제안하는 것을 목적으로 한다.

온도-비열 가속모형을 적용한 유압호스 조립체의 수명특성 연구

  • 이기천;김형의;조유희;심성보
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2011년도 춘계학술발표대회 논문집
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    • pp.281-288
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    • 2011
  • Hydraulic hose assemblies deliver a fluid power in various oil pressure equipments such as construction machinery, automobile, aircraft, industrial machinery, machine tools, and machinery for ships, or they are used as pipes in oil pressure circuit. However, as the traditional measure for estimating life under the influence of various external factors incurs hardship in terms of time and expenses, it is essential to take accelerated life test by choosing the factor that suits the usage condition of the test object. The objective of the this study is to propose a acceleration model that takes both temperature and pressure without flexing condition into consideration. The life that is calculated by the equation for evaluating life and the test data show similar slopes as a result of comparing and analyzing the equation for evaluating life that is obtained in this research and the test data, which illustrates that they estimate life similarly, and the proposed equation is proved to be an accelerated life equation that presents the test results.

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