• The Bulletin of The Korean Astronomical Society
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• v.41 no.2
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• pp.66.2-66.2
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• 2016

KASI and NAOJ are making collaborating efforts to implement faster mapping capability into the new 275-500 GHz Atacama Submillimeter Telescope Experiment focal plane array (FPA). Feed horn antenna is one of critical parts of the FPA. Required fractional bandwidth is almost 60 % while that of traditional conical horn is less than 50 %. Therefore, to achieve this wideband performance, we adopted a horn of which the corrugation depths have a longitudinal profile. A profiled horn has features not only of wide bandwidth but also of shorter length compared to a linear-tapered corrugated horn, and lower cost fabrication with less error can be feasible. In our design process the flare region is represented by a cubic splined curve with several parameters. Parameters of the flare region and each dimension of the throat region are optimized by a differential evolution algorithm to keep >20 dB return loss and >30 dB maximum cross-polarization level over the operation bandwidth. To evaluate RF performance of the horn generated by the optimizer, we used a commercial mode matching software, WASP-NET. Also, Gaussian beam (GB) masks to far fields were applied to give better GB behavior over frequencies. The optimized design shows >23 dB return loss and >33 dB maximum cross-polarization level over the whole band. Gaussicity of the horn is over 96.6 %. The length of the horn is 12.5 mm which is just 57 % of the ALMA band 8 feed horn (21.96 mm).

• Journal of the Korean Society for Precision Engineering
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• v.28 no.3
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• pp.363-369
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• 2011

In this study, a direct pattern forming process on a plastic film using ultrasonic vibration energy is investigated. A tool horn containing micro-patterns is attached to an ultrasonic power supply, and is used to press a plastic film with ultrasonic vibration in order to replicate micro-patterns on the surface of the plastic film. To replicate micro-patterns with high accuracy, the tool horn should be designed to allow only the longitudinal vibration, not the transverse vibration. For this purpose, the design of a tool horn is investigated through finite element analysis, from which the resulting natural frequency of the tool horn can be adjusted in the range of the ultrasonic power supply. The analysis result is then reflected on the optimal design and fabrication of the tool horn. The validity of the developed tool horn is discussed through pattern-forming experiments using the ultrasonic vibration of the developed tool horn.

• Proceedings of the IEEK Conference
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• 2002.06a
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• pp.215-218
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• 2002

Design methods are presented for a broadband corrugated horn antenna operating X/Ku band (7.25-14.5 CHz). The corrugated horn consists of a circular waveguide taper, a mode converter, a waveguide-to-horn transition, and a hem section. Methods of design are presented for each section. The designed antenna shows excellent characteristics over the entire operating frequency range.

• Journal of IKEEE
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• v.3 no.1 s.4
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• pp.1-10
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• 1999

In this paper, the design for the shaped offset cassegrain antenna system combined with corrugated feed horn is presented. First, spherical-mode wave theory is applied to the corrugated conical horn and its radiation patterns are investigated. Using the radiation patterns, design data of the corrugated conical horn are obtained by efficiency investigation of horn antenna. When the investigation is completed, the flare angle and length of the corrugated conical horn is determined. Next, the main and sub-reflector is designed using Snellis law and the conservation principle of energy. Then the uniform direction and energy density of the traveling wave at the aperture of the main-reflector is obtained. The maximum size of the main-reflector is determined by investigation of the illumination and spillover efficiency. Finally, the curvature of the main-reflector is modified to satisfy the condition of the uniform phase. From the calculated efficiencies, the designed site of the main-reflector and sub-reflector, system gain of the shaped offset cassegrain antenna has been obtained 40.5dB in Ka-band frequency. It has better characteristics than the result of SABOR with 39dB gain.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.12
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• pp.4735-4741
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• 2010

The ultrasonic metal welding is highly used in extensive field due to the possibility for welding of various materials such as new materials, plated structures and etc, and its welding conditions has been diversify. In this paper, one-wavelength tool horn of step type designed for ultrasonic metal welding of dissimilar metal sheets has performed by FEM analysis. FEM analysis is applied to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape. And the optimal design of one-wavelength step horn is confirmed experimentally using natural frequency analysis system.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.12
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• pp.94-101
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• 2019

In this study, the FEM technique was applied to design the shape of the horn that transmits ultrasonic vibration energy to the base material, and the shape of the welding horn with a one-wavelength bar shape used in the 20kHz region was designed. The shape design of the horn was performed by applying the rod longitudinal vibration theory to Ansys APDL (Ansys Parametric Design Language). Twenty-five models were designed using the ratio of the area of the input and output surfaces of the vibration and the length of the horn to derive the appropriate horn shape. The horn was designed with a total length of 130mm, a step length of 65mm, and an output area of 28.79mm. The horn was fabricated using the optimized dimensions, and the vibration and displacement characteristics of the horn were evaluated using the measurement system. Finally, a uniform longitudinal step horn was designed, and more than 97.4% of the uniformity of the tip was secured. The amplitude ratio of the optimized horn was improved by 51%.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.3
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• pp.263-267
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• 2011

Ultrasonic metal welding can be used to weld different metals together safely and precisely, without solder, flux and special preparation. Ultrasonic metal welding machine consists of a power supply, a transducer, a booster and a horn. This paper designed the horn needed for Ultrasonic metal welding. The horn has to be designed and manufactured accurately, because measurements such as the shape, length, mass and etc. have effects on the resonant frequency and the vibration mode. The designed horn has the feature of 40,000Hz of nature frequency, and maximizes vibration range in the Tip by resonance in the frequency of ultrasonic wave machine. In this paper, we calculated and analyzed the natural frequency to find the optimal design of the horn that had the amplitude about $12{\mu}m$ by the modal analysis and harmonic analysis using ANSYS. And we analyzed FFT analysis of the manufactured horn.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.2
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• pp.55-61
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• 2013

The horn is a key part of the ultrasonic welder. As the shape, mass and material of a horn have effects on the resonant frequency and the vibration mode in ultrasonic welding, a horn has to be designed and manufactured accurately. In this study, 40kHz band horn was designed and manufactured through the vibration mode and finite element analysis. A result of modal analysis showed that the natural frequency of the horn was 39,794Hz, and the frequency response by a harmonic response analysis was 39,800Hz - close to the intended frequency, 40kHz. In addition, weldability of the developed horn was estimated by welding of two Ni sheets and tensile-shear test of welded samples. It was shown the developed horn could be used in metal sheet welding.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.10a
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• pp.691-692
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• 2009

• Bulletin of the Korean Space Science Society
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• 2004.10b
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• pp.316-320
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• 2004

This paper describes Ka-band antenna performance analysis of COMS satellite. The key parameters of the antenna system are optimal antenna diameter, feed horn type and horn size, F/D, and the coordinate of offset horns. The paper deals with the method to determine design core parameters of optimal antenna diameter, feed horn type and horn size, F/D, and the coordinate of offset horns, and the performances of design result.