• Title/Summary/Keyword: Homogenization analysis

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A Study on Topology Optimization of Table Liner for Vertical Roller Mill using Homogenization Method (균질화법을 이용한 수직형 롤러 분쇄기용 테이블 라이너의 위상최적설계에 관한 연구)

  • 이동우;홍순혁;조석수;이선봉;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.113-122
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    • 2003
  • Topology optimization is begun with layout optimization that is attributed to Rozvany and Prager of the 1960's. They claimed that structure was transformed into truss connecting all the nodes of finite element and optimized by control of its sectional modulus. But, this method is partial topology optimization. General layout optimal design appliable to continum structure was proposed by Bendsoe and Kikuchi in 1988. Topology optimization expresses material stiffness of structure into function of arbitrary variable. If this variable is 1, material exists but if this variable is 0, material doesn't exist. Therefore, topology optimization searches the distribution function of material stiffness for structure. There are a few researchs for simple engineering problem such as topology optimization of square plane structure or truss structure. So, This study applied to topology optimization of table liner for vertical roller mill that is the largest scale in the world. After table liner decreased by 20% of original weight, the structure analysis for first optimized model was performed.

Analysis of the Homogenization of the Elastic Behavior for a Sheet with Sheared Protrusions using Hexahedral Mesh Coarsening (육면체 요소 재구성을 통한 개방형 사다리꼴이 성형된 판재의 탄성 거동 균질화에 대한 연구)

  • Lee, C.W.;Yang, D.Y.;Park, J.S.;Kang, D.W.
    • Transactions of Materials Processing
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    • v.23 no.3
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    • pp.171-177
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    • 2014
  • The current collector for the molten carbonate fuel cell (MCFC) which has sheared protrusions is manufactured by the three-stage forming process that integrates slitting, preforming and final forming. Due to the repetition of sheared protrusions, an effective simulation method is required to predict the mechanical behavior. In the current study, a sheet with sheared protrusions was assumed to be an orthotropic plate, which has the same length, width and height. FEM simulations were conducted to evaluate the homogenized properties of the current collector, which has 4 (longitudinal direction) x 4 (transverse direction) sheared protrusions. The simulation model was constructed using hexahedral mesh coarsening. From the verification examples, it was found that the proposed simulation method was efficient within reasonable accuracy. The calculated homogenized properties can be applied to the design of a stack for molten carbonate fuel cells and the prediction of mechanical behavior for other applications.

Robust concurrent topology optimization of multiscale structure under load position uncertainty

  • Cai, Jinhu;Wang, Chunjie
    • Structural Engineering and Mechanics
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    • v.76 no.4
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    • pp.529-540
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    • 2020
  • Concurrent topology optimization of macrostructure and microstructure has attracted significant interest due to its high structural performance. However, most of the existing works are carried out under deterministic conditions, the obtained design may be vulnerable or even cause catastrophic failure when the load position exists uncertainty. Therefore, it is necessary to take load position uncertainty into consideration in structural design. This paper presents a computational method for robust concurrent topology optimization with consideration of load position uncertainty. The weighted sum of the mean and standard deviation of the structural compliance is defined as the objective function with constraints are imposed to both macro- and micro-scale structure volume fractions. The Bivariate Dimension Reduction method and Gauss-type quadrature (BDRGQ) are used to quantify and propagate load uncertainty to calculate the objective function. The effective properties of microstructure are evaluated by the numerical homogenization method. To release the computation burden, the decoupled sensitivity analysis method is proposed for microscale design variables. The bi-directional evolutionary structural optimization (BESO) method is used to obtain the black-and-white designs. Several 2D and 3D examples are presented to validate the effectiveness of the proposed robust concurrent topology optimization method.

Concurrent topology optimization of composite macrostructure and microstructure under uncertain dynamic loads

  • Cai, Jinhu;Yang, Zhijie;Wang, Chunjie;Ding, Jianzhong
    • Structural Engineering and Mechanics
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    • v.81 no.3
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    • pp.267-280
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    • 2022
  • Multiscale structure has attracted significant interest due to its high stiffness/strength to weight ratios and multifunctional performance. However, most of the existing concurrent topology optimization works are carried out under deterministic load conditions. Hence, this paper proposes a robust concurrent topology optimization method based on the bidirectional evolutionary structural optimization (BESO) method for the design of structures composed of periodic microstructures subjected to uncertain dynamic loads. The robust objective function is defined as the weighted sum of the mean and standard deviation of the module of dynamic structural compliance with constraints are imposed to both macro- and microscale structure volume fractions. The polynomial chaos expansion (PCE) method is used to quantify and propagate load uncertainty to evaluate the objective function. The effective properties of microstructure is evaluated by the numerical homogenization method. To release the computation burden, the decoupled sensitivity analysis method is proposed for microscale design variables. The proposed method is a non-intrusive method, and it can be conveniently extended to many topology optimization problems with other distributions. Several numerical examples are used to validate the effectiveness of the proposed robust concurrent topology optimization method.

Geometry Optimization of Dispersed U-Mo Fuel for Light Water Reactors

  • Ondrej Novak;Pavel Suk;Dusan Kobylka;Martin Sevecek
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3464-3471
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    • 2023
  • The Uranium/Molybdenum metallic fuel has been proposed as promising advanced fuel concept especially in the dispersed fuel geometry. The fuel is manufactured in the form of small fuel droplets (particles) placed in a fuel pin covered by a matrix. In addition to fuel particles, the pin contains voids necessary to compensate material swelling and release of fission gases from the fuel particles. When investigating this advanced fuel design, two important questions were raised. Can the dispersed fuel performance be analyzed using homogenization without significant inaccuracy and what size of fuel drops should be used for the fuel design to achieve optimal utilization? To answer, 2D burnup calculations of fuel assemblies with different fuel particle sizes were performed. The analysis was supported by an additional 3D fuel pin calculation with the dispersed fuel particle size variations. The results show a significant difference in the multiplication factor between the homogenized calculation and the detailed calculation with precise fuel particle geometry. The recommended fuel particle size depends on the final burnup to be achieved. As shown in the results, for lower burnup levels, larger fuel drops offer better multiplication factor. However, when higher burnup levels are required, then smaller fuel drops perform better.

Introduction of Numerical Analysis Method for Calculation of Diffusion Property in Interlayer Water of Expansible Clay Mineral (팽창성 점토광물 내 층간수의 확산특성분석을 위한 수치해석학적 방법)

  • Choi, Jung-Hae;Chae, Byung-Gon;Chon, Chul-Min
    • Journal of the Mineralogical Society of Korea
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    • v.25 no.4
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    • pp.211-220
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    • 2012
  • The numerical modeling and simulation have been used increasingly as tools for examining and interpreting the bulk structure and properties of materials. The use of molecular dynamics (MD) simulations to model the structure of materials is now both widespread and reasonably well understood. In this research, we introduced the numerical method to calculate the physico-chemical properties such as a diffusion coefficient and a viscosity of clay mineral. In this research, a series of MD calculations were performed for clay mineral and clay-water systems, appropriate to a saturated deep geological setting. Then, by using homogenization analysis (HA), the diffusion coefficients are calculated for conditions of the spatial distribution of the water viscosity associated with some configuration of clay minerals. This result of numerical analysis is quite similar to the previous experimental results. It means that the introduced numerical method is very useful to calculate the physico-chemical properties of clay minerals under various environmental conditions.

Stability Analysis of Rock Slope with Consideration of Freezing-Thawing Depth (동결융해 심도를 고려한 암반사면의 안정성 해석에 관한 연구)

  • Baek, Yong
    • The Journal of Engineering Geology
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    • v.11 no.1
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    • pp.13-23
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    • 2001
  • Rock slope near the road or railroad is affected by the outside temperature and iterative freezing-thawing process during winter and early spring. The purpose of this study is to analyze the stability of rock slope which is iniluenced by deterioration due to the freezing-thawing. Method of analysis is homogenization method which find the strength property of discontinuous rock mass and as a strength failure criterion, Drucker-Prager failure criterion is used, The deterioration property of real rock is obtained by a freezing-thawing labordtory test of tuff and this quantitative property is used as a basic data of stability analysis of rock mass. To evaluate the deterioration depth due to the freezing-thawing in the field rock slope, one dimensional heat conductivity equation is used and as a a result we can find the depth of which is affected by a temperature. After determined the freezing-thawing depth of model slope, the pattern of rock mass strength value of model rock slope which excess the limit of self-load is analyzed.

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Homogenized cross-section generation for pebble-bed type high-temperature gas-cooled reactor using NECP-MCX

  • Shuai Qin;Yunzhao Li;Qingming He;Liangzhi Cao;Yongping Wang;Yuxuan Wu;Hongchun Wu
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3450-3463
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    • 2023
  • In the two-step analysis of Pebble-Bed type High-Temperature Gas-Cooled Reactor (PB-HTGR), the lattice physics calculation for the generation of homogenized cross-sections is based on the fuel pebble. However, the randomly-dispersed fuel particles in the fuel pebble introduce double heterogeneity and randomness. Compared to the deterministic method, the Monte Carlo method which is flexible in geometry modeling provides a high-fidelity treatment. Therefore, the Monte Carlo code NECP-MCX is extended in this study to perform the lattice physics calculation of the PB-HTGR. Firstly, the capability for the simulation of randomly-dispersed media, using the explicit modeling approach, is developed in NECP-MCX. Secondly, the capability for the generation of the homogenized cross-section is also developed in NECP-MCX. Finally, simplified PB-HTGR problems are calculated by a two-step neutronics analysis tool based on Monte Carlo homogenization. For the pebble beds mixed by fuel pebble and graphite pebble, the bias is less than 100 pcm when compared to the high-fidelity model, and the bias is increased to 269 pcm for pebble bed mixed by depleted fuel pebble. Numerical results show that the Monte Carlo lattice physics calculation for the two-step analysis of PB-HTGR is feasible.

Analysis on the Shear Failure of Fiber Mixed Soil (섬유혼합토의 전단파괴 해석)

  • 박영곤
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.42 no.2
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    • pp.86-92
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    • 2000
  • The model using homogenization technique based on energy concept for the prediction of the failure criterion of staple fiber mixed soil was developed to increase the practice and the application of staple fiber as a reinforcement for improving soft ground. Parameters of the model are aspect ratio and volumetric content of fiber, cohesion and internal friction angle of soil, adhesion intercept and interface friction angle of soil and fiber. It is considered that the model developed in this study is applicable to the soil composed of clay, silt and sand mixed by thread types of fiber such as steel bar, steel fiber, natural fiber etc.

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Prediction of the Equivalent Coefficient of Thermal Expansion of Fiber Reinforced Plastic Lamina and Thermal Pointing Error Analysis of Satellites (섬유강화 복합재료 등가열팽창계수 예측 및 인공위성 열지향오차 해석)

  • You, Won Young;Lim, Jae Hyuk;Kim, Sun Won;Kim, Chang-Ho;Kim, Sung-Ho
    • Aerospace Engineering and Technology
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    • v.13 no.1
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    • pp.76-85
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    • 2014
  • In this paper, the equivalent coefficient of thermal expansion (CTE) of fiber reinforced plastic composite material is investigated with various CTE prediction schemes. Although there are several methods for predicting the equivalent CTEs, most of them have some limitations of are not much accurate when comparing prediction results with test results. In the framework of computational homogenization, a representative volume element is taken from the predefined fiber-volume ratio, and modelled with finite element mesh. Finally, the equivalent CTEs are obtained by applying periodic boundary condition. To verify the performance of the proposed method, the results obtained are compared with those by the existing methods and test results. Additionally, the thermal pointing error analysis for star tracker support structure is conducted and its accuracy is estimated according to CTE prediction schemes.