• Title/Summary/Keyword: Hole Accuracy

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Effect of Lip Shape on the Hole Flangeability of High Strength Steel Sheets (고강도 열연재의 홀 플랜징시 립 형상이 플랜정성에 미치는 효과)

  • Kim, Jeong-Un;Kim, Bong-Jun;Mun, Yeong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.147-152
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    • 2002
  • Effect of lip shape on the hole flangeability of high strength steel sheets is investigated. Circular plates of various hole sizes are tested and the variation of lip length as well as the variation of thickness on the sectional views of the finished lip were studied. The conventional hole flanging process is limited to a certain limit hole diameter below which failure will ensue during the hole expansion. The intention of this work is to examine the effect of lip shape on the flangeability of TRIP steel and Ferrite-Bainite duplex steel and find out major parameters which can affect flanging shape of high strength hot rolled steels. Over the ranges of conditions investigated, the minimum hole diameter of F+B steel is better than TRIP steel. while, the lip-shape accuracy of TRIP steel is better than that of F+B steel. although the tensile strength and elongation of %P steel are superior than those of Ferrite-Bainite duplex steel, the flangeability is found to be not so strongly sensitive to the tensile properties but sensitive to displacement on the circumferential direction of hole edge.

Extraction of empirical formulas for electron and hole mobility in $In_{0.53}(Al_xGa_{1-x})_{0.47}As$ ($In_{0.53}(Al_xGa_{1-x})_{0.47}As$의 전자와 정공 이동도의 실험식 추출)

  • 이경락;황성범;송정근
    • Electrical & Electronic Materials
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    • v.9 no.6
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    • pp.564-571
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    • 1996
  • We calculated the drift-velocities of electrons and holes of I $n_{0.53}$(A $l_{x}$G $a_{1-x}$ )$_{0.47}$As, which is used for semiconductor materials of high performance HBTs, along with the various doping concentrations and Al mole fractions as well as the electric fields by Monte Carlo experiment. Especially, for the valence bands the accuracy of hole-drift-velocity was improved in the consideration of intervalley scattering due to the inelastic scattering of acoustic phonon. From the results the empirical formulas of the low- and high field mobility of electrons and holes were extracted by using nonlinear least square fitting method. The accuracy of the formulas was proved by comparing the formula of low-field electron mobility as well as drift-velocity of I $n_{0.53}$ G $a_{0.47}$As and of low-field hole mobility of GaAs with the measured values, where the error was below 10%. For the high-field mobilities of electron and hole the results calculated by the formulas were very well matched with the MC experimental results except at the narrow field range where the electrons produced the velocity overshoot and the corresponding error was about 30%.0%. 30%.0%.

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Analysis & Comparison of Stress Concentration Factors of 2D Plate with Single/Multiple Hole (2차원 평판 단일/다중 구멍에 대한 응력 집중 계수 해석 및 비교)

  • Lee, SangGu;Gong, DuHyun;Sim, JiSoo;Shin, SangJoon
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.209-216
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    • 2016
  • Holes of rivets, bolts and nuts may cause stress concentration on the plates used in aircraft, ship and other structures. Excessive stress concentration may lead to severe breakage of the plates. Thus, accurate analysis of the stress concentration at the design stage will be important. In this paper, accuracy of EDISON program in stress concentration analysis was examined. By changing hole size on a narrow plate, the change of the stress concentration factor(K) was investigated. Additionally, the same experiment was conducted about series of holes on plate to investigate the interaction between adjacent holes. Then, these numerical results were compared with the analytic prediction. EDISON program showed very high accuracy about stress concentration, since the numerical results was correlated well with the analytic prediction.

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FE Analysis for hydro-mechanical Hole Punching Process (Hydro-mechanical hole punching 공정의 유한요소 해석)

  • Yoon J. H.;Kim S. S.;Park H. J.;Choi T. H.;Lee H. J.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.159-162
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    • 2005
  • The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

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The Defect Detection and Evaluation of Austenitic Stainless Steel 304 Weld Zone using Ultrasonic Wave and Neuro (초음파와 신경망을 이용한 오스테나이트계 스테인리스강 304 용접부의 결함 검출 및 평가)

  • Yi, Won;Yun, In-Sik
    • Journal of Welding and Joining
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    • v.16 no.3
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    • pp.64-73
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    • 1998
  • This paper is concerned with defects detection and evaluation of heat affected zone (HAZ) in austenitic stainless steel type 304 by ultrasonic wave and neural network. In experiment, the reflected ultrasonic defect signals from artificial defects (side hole, vertical hole, notch) of HAZ appears as beam distance of prove-defect, distance of probe-surface, depth of defect-surface on CRT. For defect classification simulation, neural network system was organized using total results of ultrasonic experiment. The organized neural network system was learned with the accuracy of 99%. Also it could be classified with the accuracy of 80% in side hole, and 100% in vertical hole, 90% in notch about ultrasonic pattern recognition. Simulation results of neural network agree fairly well with results of ultrasonic experiment. Thus were think that the constructed system (ultrasonic wave - neural network) in this work is useful for defects dection and classification such as holes and notches in HAZ of austenitic stainless steel 304.

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Hydroelastic Vibration of a Rectangular Plate with a Rectangular Hole (직사각형 구멍을 갖는 직사각형 평판의 접수진동)

  • Kwak, Moon-K.;Han, Sang-Bo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.1
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    • pp.29-37
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    • 2012
  • This paper is concerned with the natural vibration characteristics of a rectangular plate with a rectangular hole in contact with the water. The addressed problem was solved by using the Rayleigh-Ritz method combined with the Green function method. This study presents the numerical approach, numerical results and experimental results. In addition, the validity of the approximate formula which mainly depends on the so-called non-dimensionalized added virtual mass incremental factor and the natural mode shape change due to the presence of the water were investigated. Experiments were also carried out to validate theoretical results. The theoretical results are in good agreement with the experimental results. It was found that the effect of a square hole on the natural frequencies of the square plate in contact with water is different from the effect of a square hole on the natural frequencies of the square plate in air and the approximate formula can predict lower natural frequencies in water with a good accuracy.

COMPUTER CONTROLLED PLANTING SYSTEM FOR MULCHING CULTIVATION USING POLUETHYLENE FILM

  • Nagata, Masateru;Zou, Cheng
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.761-767
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    • 1993
  • A precision planting system using computer controlled technology for mulching cultivation was developed and tested . The system consisting of a micro-computer, several optical fiber sensors and control actuators realized the mechanization of the precision planting operation. The film hole positions, existences of a seed on shutter were detected and the planting speed was measured. The shutter opening mechanism and a seed metering device driven by a stepping motor were controlled, automatically . The planting timing of the shutter opening mechanism were analyzed from a video camera motion analysis, theoretically. The results showed a sufficient accuracy of a seed planted into the center a film hole with a variety of planting speeded. The gravity point positions in film hole of seeds planted by the system just were within the area of +-5mm of the hole center when the hole diameter was 40mm.

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Aging Effect on Femoral Stress Fracture Risk in Pin-hole after Computer-navigated Total Knee Arthroplasty (컴퓨터 네비게이션 슬관절 전치환술에서 노화에 따른 핀 홀에서의 대퇴골 골절 위험성)

  • Park, Hyung-Kyun;Park, Won-Man;Kim, Yoon-Hyuk
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1518-1520
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    • 2008
  • Recent clinical studies have shown that computer navigation for total knee arthroplasty (TKA) provides improved component alignment accuracy. However, femoral stress fracture after computernavigated TKA have been reported due to the pin hole and we hypothesized that osteoporosis would be one of the key factors in pin hole fracture after computer-navigated TKA. We investigated the von-Mises stress around the femoral pin-hole for different elastic modulli and ultimate stresses and four different pin penetration modes to understand the aging effect on femoral stress fracture risk after computer-navigated TKA by finite element analysis. In this study, aging effect was shown to increase the femoral stress fracture risk for all pin penetration modes. Especially, aging effect was shown dramatically in the transcortical pin penetration mode.

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Micro-shaft and Micro-hole Machining for Micro Punching (마이크로 펀칭용 미세축, 미세구멍의 가공)

  • Ryu S. H.;Cho P. J.;Lee K. H.;Chu C. N.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.239-244
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    • 2002
  • In this study, we developed the manufacturing technology of micro-hole and micro-shaft for micro punching system using micro electrical discharge machining and micro electro chemical machining. Micro punching dies of tungsten carbide with $55\;{\mu}m\;and\;110\;{\mu}m$ diameter and $250\;{\mu}m$ depth were made by micro electrical discharge machining. The form accuracy and surface roughness of die hole were pretty good and it was shown that the punched hole quality was fine. WC micro-shaft with $30\;{\mu}m$ diameter was made by the multistep micro electro chemical machining. The developed technologies can be effectively used in precision manufacturing of micro punching die and mass production of micro-shaft.

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A Study on the Fabrication and Evaluation of Burnishing Drills for Aluminum Hole Making (알루미늄 홀 가공용 버니싱 드릴의 제작 및 평가에 관한 연구)

  • Ha, Jeong-Ho;Kim, Dong-Gyu;Sa, Min-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.53-63
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    • 2022
  • Recently, the use of aluminum components in the reduction of the vehicle weight to improve fuel efficiency and reduce carbon dioxide emissions has increased. In the aluminum machining cutting process, hole-making is an important process that accounts for 30% of the machining process. Although many studies have been conducted using the continuously advancing hole processing technology, studies on the machinability of the tool depending on the type of chuck on the workpiece are still lacking. In this study, the machining performance of cemented carbide burnishing drills was compared and analyzed according to chuck type. The burnishing drill was used to create a hole in the AL6061 workpiece, and the surface roughness and dimensional accuracy of the hole were examined according to the type of chuck while monitoring the spindle load.