• Journal of the Korean Society for Precision Engineering
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• v.25 no.7
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• pp.64-71
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• 2008

Burr generated on plate holder should be removed through additional process, because it has an influence on the function of automotive seat recliner. The process layout to perform simultaneously embossing and half blanking of plate holder has been developed in this study in order to minimize the influence of burr formation. The optimal process condition to satisfy the required dimensional accuracy of plate holder has been determined using Taguchi method and finite element analysis. It has been shown from experimental results that the proposed method is decidedly superior to the previous FCF method from the aspect of sheared surface, roll-over, flatness and burr height.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.7
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• pp.55-63
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• 2008

Fine blanking is a process of press shearing which makes it possible to produce the thick sheet metal of the finished surface and the close dimensional accuracy over the whole material thickness in the single blanking operation. In this paper, a plate holder of automotive seat recliner is manufactured by FCF(Flow Control Forming) method using the conventional mechanical press instead of the fine blanking press. Main processes for manufacturing of the plate holder by FCF method are embossing, half blanking and trimming processes. Optimal clearance, stripper force and counter force to increase the dimensional accuracy of the plate holder have been investigated by FE-analysis. As a result of FE-analysis, the clearance for both embossing and half blanking processes was -2%t and the forces of stripper and counter were 25ton and 15ton, respectively. After manufacturing the plate holder by FCF method, the measured dimensional characteristics have been compared with the required specifications as the final product. Although the dimensional accuracy of the plate holder manufactured by FCF method was a little inferior to that by fine blanking process, it was satisfactory in a general sense.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.125-126
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• 2012

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.345-346
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• 2008

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.3
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• pp.328-334
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• 2020

At the recent practice test of the Remote Controlled Munition system (for practice), nine out of 125 samples were generated. Although 7.2 % misfires occurred, the acceptance test met the defense standards. Minimizing the probability of broken fuses is essential to reducing the number of samples and improving the AQL according to the process quality. In addition, it is necessary to increase military training and ensure user safety. In the case of practical grenades, hit-type detonators are applied. Unlike the normal design, which takes a hit by strikers, a different design of a hit by pressure from a pressure generator was used. This study analyzed the detonator surface through computational fluid dynamics. The results showed that the probability of functional weakness and retraction increased with increasing slope of the detonator surface. To overcome this, design changes were made to improve the fuse crimping process and increase the detonator holder seat. A performance test with the same number of samples from the whole quantity was operated. The probability of broken fuses was 0 %. Therefore, the reliability and performance of the ammunition can be improved and is expected to contribute to the drawing and process design when developing similar ammunition.

• Composites Research
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• v.27 no.4
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• pp.123-129
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• 2014

Ceramic matrix composites (CMCs) consist of such reinforcements as carbides, nitrides, borides and oxides, which have high melting points, low density, high modulus and high strength, for the purpose of increasing toughness. These materials are used for heat shielding systems for aerospace vehicles, high-temperature gas turbine combustion chambers, turbine blades, stator vane parts, etc. Oxide CMCs are used for the components of burner and flame holder and the high-temperature gas duct. CMCs are also applied to brake disks, which are subjected to severe thermal shock, and slide bearing parts under heavy loads. The research and development of the CMC are progressed for the strategic purpose in defense and energy industry; for instance, for aerospace applications in the U.S., and for hyper-speed aircraft, gas turbines, and atomic fissions in U.S., Japan, and Europe.