• Proceedings of the Korean Society For Composite Materials Conference
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• 2003.10a
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• pp.119-122
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• 2003

This report describes the procedure of detailed design and structural test for the composite flexure which is a part of the hingeless hub system. First, stacking sequence design for composite flexure was done, and structural analysis by using NASTRAN was made to verify structural stability and safety. Using FPS installed at KIMM, composite flexure was laid up and cured using a autoclave. Before rotor ground test, the basic structural tests such as a bench test, tensile strength test and shear strength test, for flexure, were accomplished. Through replacing existing metal hub part with new fabricated composite flexure, improvement of aeroelastic stability and weight reduction were achieved. This result will be applied to composite rotor system design fur helicopter.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.36 no.2
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• pp.156-162
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• 2008

The static aeroelastic analysis of composite hingeless rotor blades in hover was performed using free-wake method. Large deflection beam theory was applied to analyze blade motions as a one-dimension beam. Anisotropic beam theory was applied to perform a cross-sectional analysis for composite rotor blades. Aerodynamic loads were calculated through a three-dimensional aerodynamic model which is based on the unsteady vortex lattice method. The wake geometry in hover was described using a time-marching free-wake method. Numerical results of the steady-state deflections for the composite hingeless rotor blades were presented and compared with those results based on two-dimensional quasi-steady strip theory and prescribed wake method. It was shown that wakes affect the steady-state deflections.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.575-580
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• 2004

In this work, the effect of composite couplings and mass distributions on hub loads of a hingeless rotor in forward flight is investigated. 1'he hingeless composite rotor is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear and torsion warping are considered in the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton's principle. The blade responses and hub loads are calculated using a finite element formulation both in space and time. The aerodynamic forces acting on the blade are calculated using the quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap($\delta$$_{3}$) coupling. It is observed that the elastic couplings and mass distributions of the blade have a substantial effect on the behavior of $N_{b/}$rev hub loads. About 40% hub loads is reduced by tailoring or redistributing the structural properties of the blade.f the blade.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2012.04a
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• pp.622-627
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• 2012

During helicopter rotor system development process, whirl tower test is conducted basically. For conducting whirl tower test during bearingless hub development process, design new blade or using existing blade with repair or remodeling. Because simple shape and efficient aerodynamic characteristic, BO-105 blade is used for hub system development widely. Originally BO-105 blade is used for hingeless hub, ho flap stiffness and lag stiffness on blade root area is relatively low. So applying BO-105 blade to bearingless hub whirl tower test, root area have to be reinforce. In this process, blade root area's section property will be changed. In this paper, suggest reinforcement method of BO-105 blade root area and study dynamic characteristic of bearingless rotor system with reinforcement BO-105 blade.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.14 no.8
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• pp.734-740
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• 2004

In this work, the effect of composite couplings and mass distributions on hub loads of a hingeless rotor in forward flight is investigated. The hingeless composite rotor is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear and torsion warping are considered In the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton’s principle. The blade responses and hub loads are calculated using a finite element formulation both in space and time. The aerodynamic forces acting on the blade are calculated using the quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility. The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap($\delta$$_3$) coupling. It Is observed that the elastic couplings and mass distributions of the blade have a substantial effect on the behavior of $N_{b}$ /rev hub loads. About 40％ hub loads is reduced by tailoring or redistributing the structural properties of the blade.e.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.7
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• pp.29-36
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• 2004

In this work, the effect of composite couplings on hub loads of a hingeless rotor in forward flight is investigated. The hingeless composite rotor blade is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear, torsional warping are considered in the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton's principle. The blade response and hub loads are calculated using a finite element formulation in space and time. The aerodynamic forces acting on the blade are calculated by quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility. The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap $({\delta}3)$ or $pitch-lag({\alpha}1)$ coupling. It is found that the elastic couplings have a substantial effect on the behavior of $N_b/rev$ hub loads. Nearly 10 to 40% of hub loads is reduced by appropriately tailoring the fiber orientation angles in the laminae of the composite blade.

• Journal of Mechanical Science and Technology
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• v.16 no.4
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• pp.512-521
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• 2002

The flap-lag-torsion coupled aeroelastic behavior of a hingeless rotor blade with composite flexures in hovering flight has been investigated by using the finite element method. The quasisteady strip theory with dynamic inflow effects is used to obtain the aerodynamic loads acting on the blade. The governing differential equations of motion undergoing moderately large displacements and rotations are derived using the Hamilton's principle. The flexures used in the present model are composed of two composite plates which are rigidly attached together. The lead-lag flexure is located inboard of the flap flexure. A mixed warping model that combines the St. Versant torsion and the Vlasov torsion is developed to describe the twist behavior of the composite flexure. Numerical simulations are carried out to correlate the present results with experimental test data and also to identify the effects of structural couplings of the composite flexures on the aeroelastic stability of the blade. The prediction results agree well with other experimental data. The effects of elastic couplings such as pitch-flap, pitch-lag, and flap-lag couplings on the stability behavior of the composite blades are also investigated.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1385-1389
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• 2005

This paper describes the design, analysis and manufacture procedure of the composite blade for hingeless rotor system of unmanned helicopters. Helicopter rotor system is the key structural unit that produces thrust and control forces for intended flight conditions. In this work, a hingeless rotor system is adopted, and base on the design requirements for rotor system, composite blade section design and calculation of material properties were performed. In order to avoid the unstable state such as resonance, vibration characteristics of rotor system were analyzed. Finally, this paper describes the forming and manufacture of composite blade.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.05a
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• pp.173-176
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• 2002

This paper describes the design procedure of composite parts for hingeless hub system of helicopter. These composite parts are composed of flexure and sleeve. The design of this composite flexure is an important technique in hingeless hub system since the rotor system stability and dynamic characteristics depends on this flexure characteristics. The objective of this research is to replace the existing metal hub parts with composite to improve the performance and stability. First, the coupon test of candidate composite material for hub parts was conducted. The hub parts was designed based on test results and the manufacturing possibility by using Fiber Placement System(FPS) was checked. Also the dynamic analysis and stress analysis of composite hub parts was conducted. Through this research, we will find out the possibility of replacing existing metal hub parts with composite.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.2
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• pp.98-105
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• 2005

This paper presents the result of the aeroelastic stability test of the small-scaled hingeless hub system with composite paddle blades in hover and forward flight conditions. Excitation tests of hingeless hub system installed in GSRTS(General Small-scale Rotor Test System) at KARI(Korea Aerospace Research Institute) were carried out to get lead-lag damping ratio of blades with flexures as hub flexure. MBA(Moving Block Analysis) technique was used for the estimation of lead-lag damping ratio. First, blades with metal flexures, then with composite flexures of the same dynamic properties of rotor system as metal one were tested. Tests were done on the ground and in the wind tunnel according to the test conditions of hover and forward flight, respectively. Composite flexures were found to have better damping characteristics over metal ones in the non-rotating vibration test, and it was confirmed that the use of composite flexures would give observable improvement in aeroelastic stability compared to metal ones in all test conditions.