• Title/Summary/Keyword: Highly viscous fluid

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Surface Texturing in Hydraulic Machine Components for Friction Reduction (Surface Texturing에 의한 유압부품의 마찰저감)

  • Park, Tae Jo;Kim, Min Gyu
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.27-33
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    • 2016
  • In hydraulic machinery, the hydraulic fluid acts primarily as working fluid and secondarily as a lubricant. Hence, the viscous friction force acting on the sliding components should be reduced to improve the mechanical efficiency. It is now well known that the surface texturing is a useful method for friction reduction. In this study, using a commercial computational fluid dynamics (CFD) code, FLUENT, the lubrication characteristics of a surface textured slider bearing under high boundary pressure difference is studied. The streamlines, velocity profiles, pressure distributions, load capacity, friction force and leakage flowrate are highly affected by the film thickness ratio and the textured region. Partial texturing at the inlet region of the inclined slider bearing can reduce both friction force and leakage flowrate than in the untextured case. The present results can be used to improve the lubrication characteristics of hydraulic machinery.

Study on the Highly Viscous Fluid Ejection Pressure of Magnetostrictive Inkjet Head (자기변형 잉크젯헤드의 고점도 유체 토출 요구 압력에 관한 연구)

  • Oh, Ock Kyun;Park, Young-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.369-375
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    • 2015
  • This paper presents ejection of high viscosity fluids with magnetostrictive inkjet printhead(Magjet), which is not common with any other printhead. The MagJet uses a magnetostrictive material, Terfenol-D rod with 10-mm in diameter and 50-mm in length, as an actuation mechanism. It has been known that high viscosity is often an obstacle in ejecting small and mono-disperse droplets. We calculated required pressure with fluidic inertia (Bernoulli equation) and viscous loss (Hagen Poiseuille equation). The required pressure for ejecting a droplet is 1300kPa. The generated force and displacement with Terfenol-D rod are estimated to be 480N (2600kPa) and $28{\mu}m$, respectively. It was enough that Magjet eject high viscosity fluid (Max 1000cP). The experiments are performed to eject the high viscosity fluid with Magjet. The ejection of high viscosity fluids is successful with the aid of Terfenol-D's high performance.

Wind tunnel experiments of a building model incorporating viscous-damping walls

  • Pan, Austin D.E.;Yeung, Ngai
    • Wind and Structures
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    • v.4 no.3
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    • pp.261-276
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    • 2001
  • This paper presents an experimental study on the effectiveness of viscous-damping walls in controlling the wind-induced vibrations of a building model. A simple four-story building model, square in plan, was constructed for wind tunnel study. In this paper the description of the model, its instrumentation, and the experimental set-up and methodology are reported. The effectiveness of viscous-damping walls in reducing vibrations was investigated for different fluid levels in the walls, and at varying wind speeds and attack angles. The results show that viscous-damping walls are highly effective in most cases.

An Experimental Study on Characteristics of Droplet Generation by Electrospraying for Highly Viscous Liquids (정전분무에 의한 고점성 액체의 액적 생성 특성에 관한 실험적 연구)

  • Kim, Sang-Su;Gu, Bon-Gi
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.4
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    • pp.604-613
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    • 2002
  • Generation characteristics of electrospray droplets for highly viscous liquid have been investigated by measuring size distributions of droplets emitted from the Taylor cone using glycerol solutions with various conductivities. Because of very small volatility of glycerol, droplet sizes can be measured by an aerodynamic size spectrometer (TSI Aerosizer DSP) with negligible evaporation of droplets. For highly conducting and viscous liquid, the sizes of the droplets electrosprayed from the Taylor cone are found to be relatively insensitive to applied voltages and the electrosprays assisted by the corona discharge call produce monodisperse droplets as long as the corona intensity is not too high. Near the minimum flow rate where a liquid cone is stable, the spray tends to consist of a one -peak monodisperse distribution of drop lets. However, at high flow rates, the spray bifurcates into bimodal distributions, which are consistent with the result of the previous study for less viscous liquids than our liquids. For liquid flow rates (Q) below 1 nl/s, the measured droplet diameters by the aerosizer are in the range of 0.30 to 1.2 ${\mu}{\textrm}{m}$ for the glycerol solutions. The diameters of monodisperse droplets scale approximately with $r^*=Q_$\tau$(Q$\tau$){^1/3}$ where $r^*$ is a characteristic length and $\tau$is the electrical relaxation time of the fluid. However, when compared with several represe ntative scaling laws, the droplet diameters are two to six factors greater than those predicted by the scaling laws. This may be closely related to the combined effect of the much higher viscosity and the electrical charge on the jet breakup of glycerol so solution.

Simulation for the Propulsion of Micro-Hydro-Machine with Unstructured Grid (비정규 격자를 이용한 극소 로봇의 추진 해석)

  • Moon-Chan Kim;Dong-Dai Ha
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.3
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    • pp.1-7
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    • 2002
  • Flow mechanism of contractive and dilative motion is numerically investigated to obtain a propulsive force in highly viscous fluid, which is the simulation of the propulsion in micro-organisms. The computing code for the analysis of complicated motions is developed with cell-centered unstructured grid scheme. The developed code is validated by the well-known problems of cavity flow and oscillating wall. The validated code is applied to the contractive and dilative motion in narrow tube. The computed results are compared with nodal points scheme. By the present results, it is found that propulsive force can be obtained by the contractive and dilative motion through simulation with the developed code.

Design and Prediction of Three Dimensional Flows in a Low Speed Highly Loaded Axial Flow Fan

  • Liu, Xuejiao;Chen, Liu;Dai, Ren;Yang, Ailing
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.2
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    • pp.94-104
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    • 2013
  • This paper describes the design to increase the blade loading factor of a low speed axial flow fan from normal 0.42 to highly loaded 0.55. A three-dimensional viscous solver is used to model the flows in the highly-loaded and normal loaded stages over its operation range. At the design point operation the static pressure rise can be increased by 20 percent with a deficit of efficiency by 0.3 percent. In the highly loaded fan stage, the rotor hub flow stalls, and separation vortex extends over the rotor hub region. The backflow, which occurs along the stator hub-suction surface, changes the exit flow from the prescribed axial direction. Results in this paper confirm that the limitation of the two dimensional diffusion does not affect primarily on the fan's performance. Highly loaded fan may have actually better performance than its two dimensional design. Three dimensional designing approaches may lead to better highly loaded fan with controlled rotor hub stall.

Viscous Flow Analysis for the Rudder Section Using FLUENT Code (FLUENT 코드를 이용한 타 단면의 점성 유동 해석)

  • 부경태;한재문;송인행;신수철
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.4
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    • pp.30-36
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    • 2003
  • Lately, the cavitation and erosion phenomena in the rudder have been increased for high-speed container ships. However, cavitation is not prone to occur in model experiments because of low Reynolds number. In order to predict the cavitation phenomena, the - analysis of the viscous flow in the rudder gap is positively necessary In this study, numerical calculation was applied to the two-dimensional flow around the rudder gap using FLUENT code. The velocity and pressure field were numerically acquired and cavitation phenomena could be predicted. And the case that the round bar was installed in the rudder gap was analyzed. For reducing the acceleration force when fluid flow through the gap, modified rudder shape is proposed, It is shown that modified rudder shape restrain the pressure drop at the entrance of the gap highly both in the computational results and in the model experiment, and reduce the cavitation bubbles.

NUMERICAL INVESTIGATION OF THE FLOW IN A MICRONOZZLE FOR DISPENSING A HIGHLY VISCOUS SEALNT (고점성 밀봉제 인쇄용 마이크로 노즐 설계를 위한 유동해석)

  • Park, G.J.;Kwak, H.S.;Son, B.C.;Kim, K.
    • Journal of computational fluids engineering
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    • v.12 no.4
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    • pp.54-60
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    • 2007
  • A theoretical and numerical investigation is performed on the flow in a micronozzle for precision-controlled sealant dispenser. The working fluid is a highly viscous epoxy used as sealant in producing LCD panels, which contains a number of tiny solid spacers. Flow analysis is conducted in order to achieve the optimal design of internal geometry of a nozzle. A simplified design analysis methodology is proposed for predicting the flow in the nozzle based on the assumption that the Reynolds number is much less than O(1). The parallel numerical computations are performed by using a CFD package FLUENT. Comparison discloses that the theoretical model gives a good prediction on the distribution of pressure and wall shear stress in the nozzle. However, the theoretical model has a difficulty in predicting the maximum wall shear stress as found in a limited region near edge by numerical computation. The theoretical and numerical simulations provide the good guideline for designing a dispensing micronozzle.

Thermohydrodynamic Lubrication Analysis of Surface-Textured Parallel Slider Bearing: Effect of Dimple Depth (Surface Texturing한 평행 슬라이더 베어링의 열유체윤활 해석: 딤플 깊이의 영향)

  • Park, TaeJo;Kim, MinGyu
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.288-295
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    • 2017
  • In order to improve the efficiency and reliability of the machine, the friction should be minimized. The most widely used method to minimize friction is to maintain the fluid lubrication state. However, we can reduce friction only up to a certain limit because of viscosity. As a result of several recent studies, surface texturing has significantly reduced the friction in highly sliding machine elements, such as mechanical seals and thrust bearings. Thus far, theoretical studies have mainly focused on isothermal/iso-viscous conditions and have not taken into account the heat generation, caused by high viscous shear, and the temperature conditions on the bearing surface. In this study, we investigate the effect of dimple depth and film-temperature boundary conditions on the thermohydrodynamic (THD) lubrication of textured parallel slider bearings. We analyzed the continuity equation, the Navier-Stokes equation, the energy equation, and the temperature-viscosity and temperature-density relations using a computational fluid dynamics (CFD) code, FLUENT. We compare the temperature and pressure distributions at various dimple depths. The increase in oil temperature caused by viscous shear was higher in the dimple than in the bearing outlet because of the action of the strong vortex generated in the dimple. The lubrication characteristics significantly change with variations in the dimple depths and film-temperature boundary conditions. We can use the current results as basic data for optimum surface texturing; however, further studies are required for various temperature boundary conditions.

Analysis of the micro diffuser/nozzle pump performance of steady states using similitude model and simulations (상사 모델과 전산 수치 해석을 이용한 diffuser/nozzle pump 의 정상 상태에 대한 연구)

  • Park, Sung-Hoon;Kauh, S.-Ken
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2763-2768
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    • 2007
  • Recently, as the semiconductor production technology develops, there has been growing interest in the cooling system using micro fluid pump. Among the various types of micro fluid pump, the valve-less diffuser/nozzle has been extensively studied in recent years. However, the flat-walled diffuser/nozzle flow has not been clearly looked into due to its non-linear characteristics. In this paper, the flow characteristics of the flat-walled diffuser/nozzle have been analyzed using similitude model and simulations. Similitude models are designed so that the flow pattern is same as that of 1/10 scale flow by using high viscous fluid as working fluid. The results are compared to the simulations. It is shown that the flow characteristics of 2D simulation are different from 3D simulations at high Re region, and the measured pump efficiency is highly dependent on the pressure difference as well as the channel geometry. From these results, the desirable conditions for the efficient pump is discussed.

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