• Title/Summary/Keyword: High-temperature design

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Forging of 1.9wt%C Ultrahigh Carbon Workroll : Part II - Void Closure and Diffusion Bonding (1.9wt%C 초고탄소 워크롤 단조 공정 : Part II - 기공압착 및 확산접합)

  • Kang, S.H.;Lim, H.C.;Lee, H.
    • Transactions of Materials Processing
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    • v.22 no.8
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    • pp.463-469
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    • 2013
  • In the previous work, a new forging process design, which included incremental upsetting, diffusion bonding and cogging, was suggested as a method to manufacture 1.9wt%C ultrahigh carbon workrolls. The previous study showed that incremental upsetting and diffusion bonding are effective in closing voids and healing of the closed void. In addition, compression tests of the 1.9wt%C ultrahigh carbon steel revealed that new microvoids form within the blocky cementite at temperatures of less than $900^{\circ}C$ and that local melting can occur at temperatures over $1120^{\circ}C$. Thus, the forging temperature should be controlled between 900 and $1120^{\circ}C$. Based on these results, incremental upsetting and diffusion bonding were used to check whether they are effective in closing and healing voids in a 1.9wt%C ultrahigh carbon steel. The incremental upsetting and diffusion bonding were performed using sub-sized specimens of 1.9wt%C ultrahigh carbon steel. The specimen was deformed only in the radial direction during the incremental upsetting until the reduction ratio reached about 45~50%. After deformation the specimens were kept at $1100^{\circ}C$ for the 1 hour in order to obtain a high bonding strength for the closed void. Finally, microstructural observations and tensile tests were conducted to investigate void closure behavior and bonding strength.

Optimum Design of Teeth Shapes of Rotating Serration and Spline-type Torque Converter Parts Operating in a High Temperature Fluids (고온에서 맞물려 회전하는 토크컨버터 부품간 열 및 토크를 고려한 치형상의 최적설계)

  • Lee, Dong-uk;Kim, Cheol;Kim, Jungjun;Shin, Sooncheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1125-1130
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    • 2017
  • The tooth shapes of serration-type and spline-type reactors are optimized using finite element methods to improve the working life of the part and to lower the stress concentration during rotation resulting from contact with the outer race for a reactor operating with $170^{\circ}C$ transmission oil. The results of thermal expansion analyses between an Al reactor and the steel outer race indicate that, before optimization, the gap between the two parts increases further as the serration-type reactor expands by 0.1 mm and the spline-type one strains by 0.08 mm. Because of shape optimization, a trapezoidal shape is obtained from the initial triangular serration and the rectangular spline of the two reactors. The maximum von Mises stress of the serration-type convertor decreased by 24.5 %, and by 9.3 % for the spline-type convertor. In addition, there is a 13 % reduction in the axial thickness, as compared to the initially designed model.

Preparation of SDC electrolyte film for IT-SOFCs by electrophoretic deposition (EPD를 이용한 IT-SOFC용 SDC 전해질 필름의 제조)

  • Lee, Kyeong-Seop;Jo, Chul-Gi;Kim, Young-Soon;Shin, Hyung-Shik
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.158-158
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    • 2009
  • The electrophoretic deposition(EPD) technique with a wide range of novel applications in the processing of advanced ceramic materials and coatings, has recently gained increasing interest both in academic and industrial sector not only because of the high versatility of its use with different materials and their combinations but also because of its cost-effectiveness requiring simple apparatus. Compared to other advanced shaping techniques, the EPD process is very versatile since it can be modified easily for a specific application. For example, deposition can be made on flat, cylinderical or any other shaped substrate with only minor charge in electrode design and positioning[1]. The synthesis of the nano-sized Ce0.2Sm0.8O1.9(SDC)particles prepared by aurea based low temperature hydrothermal process was investigated in this study[2].When we made the SDC nanoparticles, changed the time of synthesis of the SDC. The SDC nanoparticles were characterized with field-emission scanning electron microscope(FESEM), energy dispersive X-ray analysis(EDX), and X-ray diffraction(XRD). And also we researched the results of our investigation on electrophoretic deposition(EPD) of the SDC particles from its suspension in acetone solution onto a non-conducting NiO-SDC substrate. In principle, it is possible to carry out electrophoretic deposition on non-conducting substrates. In this case, the EPD of SDC particles on a NiO-SDC substrate was made possible through the use of a adequately porous substrate. The continuous pores in the substrates, when saturated with the solvent, helped in establishing a "conductive path" between the electrode and the particles in suspension[3-4]. Deposition rate was found to increase its increasing deposition time and voltage. After annealing the samples $1400^{\circ}C$, we observed that deposited substrate.

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A Study of $NO_x$ Reduction in Stage Combustion (단계적 연소의 $NO_x$ 저감에 대한 연구)

  • 채재우;전영남;이운영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1556-1571
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    • 1993
  • Nitrogen oxides ($NO_x$) are air pollutants which are generated from the combustion of fossil fuels. Stage combustion is an effective method to reduce $NO_x$ emissions. The effects of $NO_x$ reduction by stage combustion in a pilot scale combustor(6.6kW) have been investigated using propane gas flames laden with NH$_{3}$ as Fuel-N. The results in this study are follows; (1) $NO_x$ emissions are dependent on the reducing environment of fuel-rich zone regardless of total air ratio. The maximum $NO_x$ reduction is at the stoichiometric ratio of 0.8 to 0.9 in the reducing zone. (2) $NO_x$ reduction is maximum when burnout air is injected at the point where the oxygen in reducing zone is almost consumed. (3) $NO_x$ reduction is dependent upon the temperature of reducing zone with best effect above 950.deg. C in the reducing zone. (4) The fuel stage combustion is more effective to reduce $NO_x$ formation in the wide range of stoichiometric ratio than two stage combustion. (5) The results of this study could be utilized mainly in a design strategy for low $NO_x$ emission from the combustion of high fuel-nitrogen in energy sources ratio than as an indication of the absolute levels of $NO_x$ which can be achieved by stage combustion techniques in large scale facilities.

A Study on Decision Criteria of traffic volumes for Choosing of Modified Asphalt Pavement in Korea National Highway (국도 아스팔트포장의 특수포장 적용을 위한 교통량 기준 제안 연구)

  • Kwon, Soo-Ahn;Jeong, Kyoung-Young;Suh, Young-Chan
    • International Journal of Highway Engineering
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    • v.4 no.3 s.13
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    • pp.25-33
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    • 2002
  • Most national highways are paved with asphalt. Since increased traffic volume and high temperature have reduced the service life of pavements, modified asphalt pavements or stone mastic asphalt (SMA) have gradually been adopted. However, pavement engineers have difficulty to select pavement types due to lack of standard specifications for these new pavement types. In this study, service lives of general asphalt pavements based on traffic volume were analyzed using the inventory data of pavement management system (PMS) collected for last 10 years. The results showed 9.5 and 5.6 year average service lives for new constructed pavements and overlays, respectively. The traffic volumes for the design life of 10 years was presented based on confidence levels using service life distributions of current pavements. For the confidence level of 90%, 2,300 ESAL was obtained; 1,500 ESAL for the confidence level of 80%. This indicates that modified asphalt pavements should be considered for sections with the higher traffic volume.

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Voltammetric Determination of Copper(II) at Chemically Modified Carbon Paste Electrodes Containing Alga

  • Bae, Zun-Ung;Kim, Young-Lark;Chang, Hye-Young
    • Analytical Science and Technology
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    • v.8 no.4
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    • pp.611-615
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    • 1995
  • The design of appropriate chemically modified electrodes should allow development of new voltammetric measurement schemes with enhanced selectivity and sensitivity. Microorganism like algae has high ability to trap toxic and heavy metal ions and different affinities for metal ions. A copper(II) ion-selective carbon paste electrode was constructed by incorporating alga Anabaena into a conventional carbon paste mixture, and then the film of 10% Nafion was coated to avoid the swelling of the electrode surface. Copper ion could be deposited at the 25% algamodified electrode for 15 min without the applied potential while stirring the solution by only immersing the electrode in a buffer (pH 4.0) cot1taining copper(II). Temperature was controlled at $35^{\circ}C$. After preconcentration was carried out the electrode was transferred to a 0.1 M potassium chloride solution and was reduced at -0.6 volt at $25^{\circ}C$. The differential pulse anodic stripping voltammetry was employed. A well-defined oxidation peak could be obtained at -0.1 volt (vs SCE). In five deposition / measurement / regeneration cycles, the responses were reproducible and relative standard deviations were 3.3% for $8.0{\times}10^{-4}M$ copper(II). Calibration curve for copper was linear over the range from $2.0{\times}10^{-4}M$ to $1.0{\times}10^{-3}M$. The detection limit was $7.5{\times}10^{-5}M$. Studies of the effect of diverse ions showed that the coexisting metal ions had little or no effect for the determination of copper. But anions such as cyanide. oxalate and EDTA seriously interfered.

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Optimization of the experimental conditions for determination of roxithromycin in bulk and dosage forms

  • Jeong, Kyung Min;Lee, Cheong Hoon;Kim, Su Hyun;Lee, Jeongmi
    • Analytical Science and Technology
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    • v.30 no.1
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    • pp.39-48
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    • 2017
  • Roxithromycin (RXT), which is an antibiotic used to treat respiratory tract and urinary infections, is official in Korean Pharmacopoeia (KP) and is marketed in various dosage forms including tablet, granule, suspension, and tablet for suspension in Korea. This study presents how a universal and reliable method to quantify RXT in bulk drug and formulations was developed. Effects of factors including column type, buffer concentration, type and concentration of organic solvent, buffer pH, and type and concentration of mobile phase additive, were examined, and some categorical or crucial factors including the types of column, organic solvent, mobile phase additive and the buffer pH were optimized by one-factor-at-a-time approach. Subsequently, concentrations of the buffer and additive and column temperature were optimized by response surface methodology using Box-Behnken design aiming to acquire the RXT peak of good shape. The optimized method employed a Phenomenex Gemini $5{\mu}$ C18 110A ($150{\times}4.60mm$, $5{\mu}m$) maintained at $30^{\circ}C$ with the mobile phase consisting of 25 mM phosphate buffer (pH 6.0) with 0.3 % tetrabutylammonium hydroxide and methanol at a ratio of 37:63 (v/v). Method validation results showed that the developed method was linear, precise, and accurate. Compared to the compendial methods in KP 10 that exhibited a significant tailing of the RXT peak despite using unfavorably high buffer concentrations and were not harmonized among bulk drug and formulations, this method could be universally applied to RXT bulk drug and marketed products in various dosage forms and thus was adopted in KP 11.

Conversion Efficiency of Dye-sensitized Solar Cells Using Multi-layered $TiO_2$ Electrodes (다층구조의 $TiO_2$ 전극을 이용한 염료감응형 태양전지의 변환효율)

  • Byun, Hong-Bock;Yun, Tae-Kwan;Bae, Jae-Young
    • Applied Chemistry for Engineering
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    • v.21 no.3
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    • pp.291-294
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    • 2010
  • Recently, the design of the multi-layered $TiO_2$ electrodes has been attracted for high efficiency of dye-sensitized solar cells. In this study, conversion efficiency of the multi-layered $TiO_2$ electrodes was investigated by using small and large $TiO_2$ nanoparticles. Nanostructured $TiO_2$ powders were prepared by $TiCl_4$ hydrolysis. Differently sized $TiO_2$ powders of which the average diameter was 7.6 and 18 nm were obtained by controlled calcination temperature. It was confirmed that multi-layered $TiO_2$ electrodes significantly influence short-circuit current (Jsc) and also show higher conversion efficiency than dye-sensitized solar cells consisting of each particles.

Electric Fan Heater Design for Eco-Energy Saving (친환경 에너지 절감형 전기온풍기 기구설계)

  • Sul, Yong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.474-479
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    • 2016
  • As the Eco-energy is recently required, electrical energy is fast increased. Several induction heating methods are attractive for Eco-energy and energy saving. In this paper, electrical fan heater was designed and developed with new concept for energy saving by electromagnetic induction heating. Proposed system was composed of three module, blast part, induction heating part and power transformation part. Induction heating method was adapted for heating and the resonant inverter was used for increasing of the power transformation efficiency. Full-bridge resonant inverter was adopted to resonant inverter. This system was composed of induction heating part made with metal(SUS 40 series), and power transformation part made with rectifier module, filter module and resonant inverter. From these results, the proposed new electric heater could be saved the energy from faster increasing the temperature compared to commercial gas and other electric heater. This electrical fan heater is possible to be used in field of home, commercial and agricultural area for eco-energy saving heater.

A Study on Prediction of Flow Characteristics and Performance of a Heavy-Duty Diesel Engine with Continuously Regenerating Method PM Reduction (대형디젤기관에서 연속재생방식 PM저감장치장착에 따른 유동 및 성능에 관한 수치해석적 연구)

  • Han, Young-Chool;Moon, Byung-Chul;Oh, Sang-Ki;Baik, Doo-Sung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.52-57
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    • 2005
  • The increasing automobiles continue to cause air-pollution problem s worse than ever. In fact, many automobile research are involved in how to reduce exhaust emissions effectively specially in $NO_X$ and PM to comply with stringent emission standards, Euro V. This research emphasized on the development of continuous regeneration DPF technology which was one of promising removing technology of particulate matters because of its comparability and high applicability. In addition, this research discussed on some design points of view through correlation study by com paring the experimental data with computational results by the introduction of commercial codes such as CFD-ACE+ and KIVA-3V. The numerical simulation on the performance of continuous regeneration DPF apparatus and corresponding emission characteristics has been predicted well enough and verified with experimental results. The pressure and average temperatures are decreased to about 2.6% and 1.4% respectively under a full engine load condition mainly due to back pressures raised by diesel particulate filter. Pressure, temperature and heat releasing rates tend to decrease specially at higher engine load, but they are not affected at lower engine load regions.