• Title/Summary/Keyword: High-speed proceeding bearing

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A Study on the characteristic of micro deep hole drilling (마이크로 Deep hole 가공 특성에 관한 연구)

  • 김동우;조명우;이응숙;강재훈;민승기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1064-1067
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    • 2001
  • Micro drilling is used in the production of fuel injection nozzle, watch, camera, air bearing and pinted circuit boards(PCB) are demanded for high precision. Recently industries of precision production require more small hole, high aspect ratio and high speed working for micro deep hole drilling. But the undesirable characteristics of micro drilling is the small signal to noise ratios, wandering motion of drill, high aspect ratio and the increase of cutting force as cutting depth increase. So in this paper to obtain the optimization of cutting condition a study on the characteristics of micro deep hole drilling used Tool dynamometer is proposed.

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Analysis of a Magnetic Field According to Eccentricity in Brushless DC M01 (BLDC 모터에서의 편심에 따른 자계특성 해석)

  • Jang, S.M.;Yoon, I.K.;Lee, S.H.;Choi, S.K.;Lee, J.H.
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.706-708
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    • 2002
  • Vibration, giving rise to acoustical noise, is an important index of motor performance. The unbalance force due to rotor eccentricity caused by manufacturing imprecision or bearing defects is one possible source of excitation to vibration. With the advent of new high-energy magnetic material together with high precision motor applications, magnetic sources of vibration are becoming more serious. This paper introduces two types of high-speed slotless permanent magnet (PM) machine for electro-mechanical battery and investigates unbalance force due to static eccentricity with finite element method.

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Effect of lamination pressing force for stiffness variation of a laminated rotor (적층로터의 강성 변경을 위한 적층판 압착력의 영향)

  • 김영춘;박희주;김경웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.788-792
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    • 2003
  • Rotating machines are widely used in industrial world and especially motor and generator take up much part of it. As for this kind of motor and generator, electrical loss due to eddy current is the very important factor and that is also a primary factor causes heat generation. To solve this kind of problem like the above. insulated laminating silicon steel sheet is used to prevent eddy current effect. Laminated rotor is widely used as rotating shaft of motor and generator. Due to that, electrical loss and heat problem can be solved but designer meets another problem. In general. most of the motor and generator can be normally operated under 3,600 rpm because they are designed to have the first critical speed more than that speed. But nowadays, they should be operated more than the first critical speed as usual with the trend of high speed, large scale and high precision in industrial world. The critical speed can be determined from the inertia and stillness for the rotor and bearing of rotating systems. The laminated rotor stiffness can be hardly determined because it can be derived a lot factors for instance rotor material and shape, lamination material and shape, insulation material. lamination force and so on. In this paper, the change of the natural frequency of the motor was examined with the change of the lamination force as an experimental method and design criteria will be presented for motor & generator designer, who can apply the result of numerical analysis with equivalent diameter scheme with ease.

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Analysis of 2 step gear reducer in machine tool spindle (공작기계 주축용 2단 치차 감속기 해석)

  • 장영도;장희락;여진욱
    • Proceedings of the KAIS Fall Conference
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    • 2001.11a
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    • pp.99-103
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    • 2001
  • Though the research and the development in the field of machine tool was focused on high precision and high speed machine these days, traditional gear reduction device has been used to increase the cutting force which was transmitted from power source, motor In this study, analysis of 2 step gear reducer used in machining center spindle was carried out by using APM WinMachine which is commercial software for the analysis of machine element and system. For the analysis of this device, first of all, the analysis of power source and the transmitting of it were carried out. Then, machine elements like gear, shaft, bearing, and the forth, was analyzed in the view point of life time, static strength, stiffness, fatigue failure, etc. Consequently, we can estimate them and introduce new idea of the design modification of reduction device by this study.

A Study of Bearing Oil Whip Treatment in 300MW Steam Turbine with Oil Temperature Change (300MW급 증기터빈의 베어링 윤활유 온도조정에 의한 오일휩 제거방법에 관한 연구)

  • Hwang, Dal-Y.;Kim, Hwa-Y.;Moon, Seung-J.;Lee, Jae-H.
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.244-247
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    • 2008
  • The phenomena of oil whip in steam turbine takes place for the un-balancing force between rotor shaft and bearing oil film. The several parameters that affect onset of oil whip have been well known. However, the major parameter of oil whip is shaft mis-alinement. A oil whip causes the high vibration and the shutdown of rotor system. We mostly stop the steam turbine to adjust a shaft re-alinement concerning oil whip. In this case, It needs many costs for maintenance and long shutdown times. In this study, we study and observe the oil whip of the 300MW steam turbine in many years and we conduct the field test for another steam turbine for reducing vibration from oil whip. The results of this study are that a oil whip takes place with a particular rotating speed or a particular turbine output and the oil temperature change is a very effective method for on-line oil whip treatment.

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Analysis on the frictional loss of a bent-axis type hydraulic piston pump (사축식 유압 펌프의 마찰손실 해석)

  • Hong, Yeh-Sun;Doh, Yoon-Ho
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1548-1553
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    • 2003
  • The design of a high speed axial piston pump for hydrostatic transmission systems requires specific understanding on where and how much its internal frictional and flow losses are generated. In this study, the frictional loss of a bentaxis type hydraulic piston pump was analyzed in order to find out which design factors influence the mechanical efficiency most significantly. To this end, the friction coefficients of the sliding components were experimentally identified by a specially constructed tribometer. Applying them to the three-dimensional dynamic model of the pump presented by Doh and Hong [1], the friction torques generated by the sliding components such as piston head , bearing and valve plate were theoretically computed. The accuracy of the computed results was confirmed by the comparison with the experimentally measured mechanical efficiency. In this paper, it is shown that the viscous friction on the valve plate and the drive shaft bearing is the primary sources of the frictional losses of the bent-axis type pump, while the friction forces on the piston contribute to them only slightly.

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A Study on the Dynamic Characteristics of Air Foil Bearings Using LS(Least Square)/IV(Instrumental Variable) Method (LS/IV 기법을 이용한 공기 포일 베어링의 동특성 계수에 관한 연구)

  • Jo, Jun-Hyeon;Ryu, Keun;Kim, Chang-Ho;Lee, Yong-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.677-684
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    • 2004
  • This paper describes a method for identifying the dynamic characteristics of air foil bearings for high speed turbomachinerys with the LS/IV method. In fact identifying the characteristics of air foil bearings is very difficult work, and it is tried to identify it. Experiments were conducted to determine the structural dynamic and hydrodynamic characteristics of air foil bearings. Numerical predictions compare the static and dynamic force performances. The housing of the bearing on the journal was driven by the impact hammer which were used to simulate impact force acting on air foil bearings. The characteristics of air foil bearings were extracted from the frequency response function (FRF) by LS(Least Square) method and IV(Instrumental Variable) method. The experiment was tested at 0 rpm and $10000\sim16000rpm$. And the test results were introduced about the dynamic characteristics of air foil bearings, and also compared with theoritical results.

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Trend of the track irregularity with reinforced Railroad Roadbed materials measuring in Service Railroad line (실 열차구간에서 측정된 강화노반재료별 궤도틀림 진행 평가)

  • Choi, Chan-Yong;Lee, Jee-Ha;Park, Chang-Woo;Kim, Sung-Soo
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1833-1837
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    • 2007
  • The railroad roadbed plays an important role in distributing and transferring the train loading to subgrade, preventing subgrade from bearing softened by providing appropriate stiffness for subgrade, and eventually supporting the track structures. Presently, the reinforced roadbed was widely constructed in high speed line and is proceeding a research about economical thickness and methodologies for the design of reinforced roadbed. Field test section is located at Kongbu line which is from Suwon to Pungtack. In this study, field test were measured a track irregularity with several types of reinforced roadbed materials by using Track Master. The field testing were conducted between March, 2006 and March, 2007.

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Trend of the Long-term track irregularity with Reinforced Railroad Roadbed materials (강화노반재료별 장기 궤도틀림 진행 평가)

  • Choi, Chan-Yong;Lee, Jee-Ha;Park, Tae-Hwan
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.281-285
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    • 2008
  • The railroad roadbed plays an important role in distributing and transferring the train loading to subgrade, preventing subgrade from bearing softened by providing appropriate stiffness for subgrade, and eventually supporting the track structures. Presently, the reinforced roadbed was widely constructed in high speed line and is proceeding a research about economical thickness and methodologies for the design of reinforced roadbed. Field test section is located at Kyungbu line which is from Suwon to Cheonan In this study, field test were measured a track irregularity with several types of reinforced roadbed materials by using Track Master. The field testing were conducted between March, 2006 and April, 2008.

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Development of a 300 HP Class Turbo Blower with Air Foil Bearings (공기 포일 베어링을 사용하는 300마력급 터보송풍기 개발)

  • Kim, Kyeong-Su;Lee, Ki-Ho;Park, Ki-Cheol;Lee, Si-Woo;Kim, Seung-Woo
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.331-334
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    • 2006
  • Air foil bearings have been attempted for application to industrial turbo machines, since they have several advantages over oil bearings in terms of endurance, simplicity, environment-friendliness, efficiency, sound and vibration, and small turbo machines with air foil bearings are in the market as the result. Recently, researches on widening the application spectrum of air foil bearings are in progress worldwide. In this paper, a 300 HP class turbo blower using air foil bearings is introduced. The turbo blower has a high speed PMSM(Permanent Magnet Synchronous Motor) driving a compressor, and air flow rate is designed to be $180\;m^3/min$ at pressure ratio of 1.6. The maximum rotational speed is set to 17,000 RPM to maximize the total efficiency with the result that the weight of rotor assembly is 26kg, which is expected to be the largest turbo machine with air foil bearings ever developed in the world.

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