• Title/Summary/Keyword: High-speed proceeding bearing

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Development of Advanced TurboBlowers Using High-Spped BLDC Motors and Foil Air Bearings (차세대 신개념 터보블로워의 세계최초 상품화 개발)

  • Oh, Jongsik;Lee, Heonseok
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.177-182
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    • 2002
  • In the paper, the development of high-speed industrial turbo blowers with foil air bearings is presented as a first successful commercialization in the world. Their target market is various from wastewater treatment to cement factory processes which require compressed air ranging between 0.6 and 0.8 bar gauge. Employing the state-of·the-art technology of the high-speed BLDC motors, the bump-type foil air bearings and the high- efficient turbo impellers/diffusers, so much compact, efficient and silent blower machines of a single stage are now available in the market, aiming to replace the existing inefficient, bulky and noisy ones, such as roots blowers. The first production lines are established fur 25,75 and 150 hp class blowers. Rotational speeds from about 20,000 to 80,000 rpm are realized directly from the high-speed BLDC motors without any gear boxes, and no lubrication oil is required. A brief introduction of design, manufacture and test results is presented fur mechanical, electrical and aerodynamic performance.

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Structure Design for A high-speed and Intellectual Line Center (Second) (초고속 지능형 라인 센터용 구조물 설계에 관한 연구 (2))

  • 김현수;오민석;백영종;최대봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.100-103
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    • 2002
  • The recent machine tools are requested so high-quality processing and productivity increasing. Therefore it is so necessary to develop technology far high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure and light weight design far high-speed processing and transfer. So. It is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So. It is going to make mention of the process of 1st model production for the above-mentioned base on test model production and evaluation.

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Structure Design for A high-speed and Intellectual Line Center (초고속 지능형 라인 센터용 구조물 설계에 관한 연구)

  • 백영종;오민석;최대봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.56-59
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    • 1997
  • The recent machine tools are requested so high-quality processing and productivity increasing. Therefore it is so necessary to develop technology for high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure an light weight design for high-speed processing and transfer. So. It is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So. it si going to make mention of the process of 1st model production for the above-mentioned base on test model production and evaluation.

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Development of Rotary Actuator Including Function of Axial Bearing (축방향 베어링 통합 회전 구동기의 개발)

  • 허진혁;정광석;백윤수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1083-1086
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    • 2003
  • Recently, the study on bearingless motors which integrate both motor and magnetic bearing function in one stator is very active, as many machines have high rotational speed, high precision, smaller size and lighter weight. In this paper, we propose a novel rotary actuator including function of axial bearing using Lorentz force as a preceding research for development of a bearingless motor. As using Lorentz force, this type has some merits such as the linearity of control force, freedom from flux saturation and high efficiency unlike conventional rotary actuators using a reluctance force. This type is cotrolled independently in levitation and rotational directions respectively. It shows by mathematical expression of levitation force and torque in the proposed rotary actuator. And also, the levitation force is generated by magnetic interaction between the magnetic materials and the rotational torque is generated by Lorentz force. Finally. for verification of this proposed system, a prototype is made and some experiments will be performed in the near future.

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능동 제어를 이용한 공작기계용 정압베어링의 성능 향상에 관한 연구

  • 강선호;박준호;조형석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.249-254
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    • 1992
  • Hydrostatic Bearings have been applied to ultra high precision machine tools and precision instruments, because of their low friction characteristic, high load carrying capacity and high moving accuracy at all range of speed. In regard to realizing the Hydrostatic Bearing, various restrictors such as capillary, orifice, diaphram valve, spool valve, and etc can be used. However, their stiffness and flexibility are not sufficient in practical use for ultra precision machine tool elements. In this study dynamic equations were derived and the dynamic characteristics were simulated for both orifice and flow control servo valve. Simulation was carried out on the condition that static and sinusoidal dynamic loads were applied to the table of CNC jig Boring machine. The simulation results indicate the improvement of the performance of the Bearing system when flow control servo valve has been used as restrictor of Hydrostatic Bearing.

Characteristics of the Shaft Vibration in a High Head Pump-Turbine (고낙차 펌프-터빈에서의 축계 진동 특성)

  • Ha, Hyun Cheon;Choi, Seong Pil
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.166-172
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    • 1998
  • This paper describes the shaft vibration phenomena measured on a pump-turbine ofa pumped storage power plant. The pump-turbine runs at a rotational speed of 450 rpm (7.5 Hz). The power output (load) of the pump-turbine was varied from 100 to 300 MW in the generating mode. It was found that the magnitude of the shaft vibration was highly dependent upon the power load. The vibration magnitude of the shaft vibration is very high in the middle load zone from 170 to 210 MW, elsewhere the vibration low. From vibration spectra, it was found that the frequency of major vibration in that load zone was 2.5 Hz which is approximately $34\%$ of the shaft rotating speed in Hz. This frequency component disappeared below and above that load zone. This subsynchronous vibration is caused by the flow induced disturbance due to spiral vortex flow downstream of the pump-turbine runner. Furthermore, it was found that shaft vibration was highly decreased due to the increase of bearing preload.

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Design and Analysis of Thrust Magnetic Bearing/Damper for 300HP Class High Speed Motor (300마력급 초고속 전동기의 스러스트 자기 베어링/댐퍼 설계 및 특성해석)

  • Jang, Seok-Myeong;Choi, Jang-Young;Park, Ji-Hoon;Lee, Yong-Bok;Lee, Hee-Sub
    • Proceedings of the KIEE Conference
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    • 2007.04c
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    • pp.5-7
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    • 2007
  • This paper deals with design and analysis of thrust magnetic bearing for 300HP class high speed motor. Using the solutions obtained from equivalent magnetic circuits, we predicts the electromagnetic characteristics such as thrust, time constant and power loss according to design parameters. And then, using non-linear finite element analysis, a detailed design is performed considering saturation in order to meet requirements.

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Field Test on Rigidities of Piers in High-speed Railway (고속전철 교각의 강성도 산정을 위한 현장실험)

  • 진원종;곽종원;김병석;박성용
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.745-750
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    • 2000
  • The rigidity of pier is important in the analysis of rail on high speed railway bridges. This study is being performed because of followings. 1) Actual longitudinal stiffness of the structure including substructure should be considered in the calculation of longitudinal stresses in rails. 2) There are many uncertainties in piers and foundations for design. 3) Actual guideline for the design of piers is necessary. 4) Measurement on the rigidity of pier according to the types of pier, foundation and soil-condition is needed. Curve for rigidity will be obtained through this study and applied for actual design as the guideline. Stresses in rails can be estimates accurately. A pair of piers, which consists of pot-bearing for fixed support and pad-bearing for movable support, is loaded by steel frame through steel wire ropes. The responses which are intended to measure in the field test are displacements, forces and tilts on the top of piers.

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Dynamic Characteristics of a Turbo-chiller Rotor-Bearing System having a Lateral-Torsional Coupling by Gear Mesh Effect (기어 물림 효과에 의한 횡-비틀림 연성을 갖는 터보-냉동기 로터-베어링 시스템의 동특성)

  • Lee, An-Sung;Ha, Jin-Woong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1034-1039
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    • 2000
  • In turbo-machines operated at high speeds through gear speed increasers a precise coupled analysis of lateral and torsional vibrations is required to achieve highly reliable designs with low vibration and low noise levels, where the vibration coupling is due to the gear pair mesh stiffness. In this paper, applying the generalized coupled lateral-torsional finite element model of a gear pair element, has been analyzed a coupled lateral-torsional vibration of the prototype 800 RT turbo-chiller rotor-bearing system with a bull-pinion gear speed increaser. Results have shown that the coupled torsional natural frequencies have decreased due to the coupling effect of lateral vibration and particularly, the 2nd torsional natural frequency and its mode shape have had big changes. However, changes of lateral vibration characteristics have been noticed only at high lateral whirl natural frequencies above 15,000 rpm.

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Analysis and Developement of an Efficient Mirror-like Polishing System for High Speed Precision Hemispherical Bearings (소형 반구형 고속 정밀베어링의 고능률 경면연마 시스템 해석 및 개발에 관한 연구)

  • 최민석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.124-131
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    • 1996
  • The use of small hemispherical high-speed precision bearing has increased drastically these days in the field of computer disk driver, highteech devices as well as communication and electronic device drivers. It was suggested that the new polishing process adopting the diamond grinding wheel and polishing tool instead of multi stage lapping processes, which enables the mass production of the bearing by reduction of polishing time. Polishing mechanism was analysed and the results were applied to the design and manufacturing of the polishing system. Experiments for selection of optimal polishing conditions were carried out using the polishing system.

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