• 제목/요약/키워드: High-speed Machining

검색결과 630건 처리시간 0.034초

엔드밀 가공에서 런아웃 측정을 통한 가공성 평가에 관한 연구 (Evaluation of Workability through Runout in End Milling)

  • 김병국;김경수;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.165-168
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    • 1995
  • The quality of products is depend on the performance of machine and machining conditions. In this study the runout of spindel is selected as a parameter through which we could appreciate the workability of machine and the quality of products. Throigh the runout of high speed machining center on freeload machining, the revolution accuracy and the characteristics in connection with spindle speed are evaluated. It was experimented flat and ball end milling for estimating machine accuracy and workability by measuring spindel runout. In end, This paper shows the effects of runout on surface roughness through analysis of runout and roughness profiles.

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와이어컷 방전에 의한 합금공구강과 초경합금의 가공특성 (A Study on the Characteristics of Wire-Cut Electric Discharge Machining of Alloyed Tool Steel and Tungsten Carbide)

  • 이재명;허성중;김원일
    • 한국자동차공학회논문집
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    • 제4권1호
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    • pp.123-133
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    • 1996
  • From the experimental study of wire-cut Electric Discharge Machining of alloyed tool steel and tungsten carbide, the characteristics such as cutting speed, surface roughness has been observed and evaluated for various conditions. Cutting speed is improved as peak discharge current and wire tension become increased, and gap voltage and spark cycle decreased. Surface roughness can be better when peak discharge current and gap voltage become smaller, or spark cycle and wire tension become larger. Secondary cut is recommended to obtain high precision and good quality.

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고속 주축 하우징의 냉각방식에 따른 열특성 해석 (An Analysis of the Thermal Characteristic according to the Cooling Method of the High Speed Spindle Housing)

  • 정동수;김수태;최대봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.447-448
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    • 2006
  • High speed machining is the core technology that influences the performance of machine tools, and the high speed motor spindle is widely used fur the high speed machine tools recently. The important problem in this spindle is to reduce and minimize the thermal effect by motor and bearing. In this study, the analysis of thermal characteristic of spindle is performed according to the cooling methods of housing by using finite element method. This result can be applied to the design and manufacture of the high speed spindle.

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3D 프린팅 복합소재의 가공에서 가공 조건 선정을 위한 머신러닝 개발에 관한 연구 (Development of Machine Learning Method for Selection of Machining Conditions in Machining of 3D Printed Composite Material)

  • 김민재;김동현;이춘만
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.137-143
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    • 2022
  • Composite materials, being light-weight and of high mechanical strength, are increasingly used in various industries such as the aerospace, automobile, sporting-goods manufacturing, and ship-building industries. Recently, manufacturing of composite materials using 3D printers has increased. 3D-printed composite materials are made in free-form and adapted for end-use by adjusting the fiber content and orientation. However, research on the machining of 3D printed composite materials is limited. The aim of this study is to develop a machine learning method to select machining conditions for machining of 3D-printed composite materials. The composite material was composed of Onyx and carbon fibers and stacked sequentially. The experiments were performed using the following machining conditions: spindle speed, feed rate, depth of cut, and machining direction. Cutting forces of the different machining conditions were measured by milling the composite materials. PCA, a method of machine learning, was developed to select the machining conditions and will be used in subsequent experiments under various machining conditions.

Ti-6Al-4V 티타늄 합금나사의 절삭 특성 (Machining Characteristics of Ti-6Al-4V Thread)

  • 김형선;최종근;김동민;류민영
    • 한국생산제조학회지
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    • 제18권5호
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    • pp.514-520
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    • 2009
  • Titanium is one of the most attractive materials due to their superior properties of high specific strength and excellent corrosion resistance. The applications in aerospace and medical industries demand machining process more frequently to obtain more precise products. Machining of titanium is faced with strong challenges such as increased component complexity i.e. airframe components manufacturing processes. The machining cost on titanium have traditionally demanded high cutting tool consumable cost and slow machining cycle times. Similarly, the high wear of the cutting tools restricts the cutting process capabilities. Titanium screws applied to fasten parts In the several corrosion environment. In the thread cutting of titanium alloys, the key point for successful work is to select proper cutting methods and tool materials. This study suggests a guidance fur selecting the cutting methods and the tool materials to improve thread quality and productivity. Some experiments investigate surface roughnesses, cutting forces and tool wear with change of various cutting parameters including tool materials, cutting methods, cutting speed. As the results, the P10 type insert tip was assured of the best for thread cutting of Ti-6Al-4V titanium alloy. Also the initial depth of infeed was desirable to use the value below 0.5mm as the uniform cutting area method is applied.

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복합재료의 고속드릴링 가공시 칩형태에 관한 연구 (A Study on the Chip Shapes Properties of the Fiber Reinforced Plastics by High Speed Drilling Process)

  • 성인식;임세환;김주현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.168-173
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    • 2005
  • Composite material is combined with two or more chemical ingredient and different components. FRP has been widely used for the structure of aircraft, ships, automobiles, sporting goods and other machines because of their high specific strength, high specific stiffness and excellent fatigue strength. Recently, the development of machine tool and cutting tool greatly relies on high speed process to satisfy high precision, high efficient machining, shortened process time to maximize material removal rate (MRR) through high cutting speed and feed speed. The research molded CFRP, GFRP as stacking sequence methods of two direction (orientation angle $0^{\circ}\;and\;0^{\circ}/9^{\circ}$) hand lay-up, drilled molded plates using cemented carbide drill and examined chip shapes, surface roughness properties.

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CNC 공작기계의 고속 고정밀 가공을 위한 모서리 속도궤적 연구 (Study on the Velocity Trajectory for High Speed and High Precision Machining of CNC Machines)

  • 김한석;전도영
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.14-23
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    • 1999
  • This paper proposes a method to generate the velocity trajectory which guarantees user specified contour errors at corners for high speed and high precision motion control of CNC machines. The relation among the desired trajectory, system bandwidth and corner contour error are derived. Experiments show that the corner contour error specified by users can be guaranteed with the proposed velocity trajectory.

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전기선형모터의 공작기계에의 적용 (Application of Electrical Linear Motors to Machine Tools)

  • 은인웅;정원지;이춘만;최영휴
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.450-453
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    • 2001
  • Linear motor is characterized by its high velocity, high acceleration and good positioning accuracy. In recent years, linear motor is often used as a fast feed mechanism for high-speed machine tools. For the effective application of linear motors to machine tools, many demands on machine conceptions must be fulfilled. In this paper, some important construction concepts such as bending deformation of machine table, frictional force on the linear guidance and thermal behavior of linear motors are presented.

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마이크로 드릴링 M/C에 의한 미세구멍가공특성에 관한 연구 (A Study on the Characteristics of Micro Deep Hole Machining in Micro Drilling Machine)

  • 민승기;이동주;이응숙;강재훈;김동우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.275-280
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    • 2001
  • Recently, the trends of industrial products grow more miniaturization, variety and mass production. Micro drilling which take high precision in cutting work is requested more micro hole and high speed working. Especially, Micro deep hole drilling is becoming more important in a wide spectrum of precision production industries, ranging from the production of automotive fuel injection nozzle, watch and camera parts, medical needles, and thick multi-layered Printed Circuit Boards(PCB) that are demanded for very high density electric circuitry. This paper shows the tool monitoring results of micro drill with tool dynamometer. And additionally, microscope with built-in monitor inspection show the relationship between burr in workpiece and chip form of micro drill machining.

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고속주축용 비접촉 시일의 형상설계 연구 (Design Characteristics of Non-Contact Type Seal for High Speed Spindle)

  • 나병철;전경진;한동철
    • 한국정밀공학회지
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    • 제14권4호
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    • pp.56-63
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    • 1997
  • Sealing of lubricant-air mixture in the high performance machining center is one of most the important characteristics to carry out enhanced lubrication. High speed spindle requires non-contact type of sealing mechanism. Evaluating an optimum seal design to minimize leakage is concerned in the aspect of flow control. Effect of geometry and leakage path are evaluated according to variation of sealing geometry. Velocity, pressure, turbulence intensity of profile is calculated to find more efficient geometry and variables. This offers a methodological way of enhancement seal design for high speed spindle. The working fluid is regarded as two phases that are mixed flow of oil phase and air phase. It is more reasonable to simulate an oil jet or oil mist type high speed spindle lubrication. Turbulence and compressible flow model are used to evaluate a flow characteristic. This paper considers a design effect of sealing capability of non- contact type seals for high speed spindle and analyzes leakage characteristics to minimize a leakage 7 on the same sealing area.

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