• Title/Summary/Keyword: High-density compaction

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Development of High Strength Sintered Steel by High Pressure Warm Compaction Using Die Wall Lubrication

  • Matsumoto, Nobuhiko;Miyake, Toshitake;Kondoh, Mikio;Ando, Kimihiko;Tanino, Hitoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.197-198
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    • 2006
  • The high pressure compaction without internal lubricant and the high green density even with the pore free density were achieved by the newly developed die wall lubricant for warm compaction. This developed die wall lubricated warm compaction followed by high temperature sintering resulted in not only the superior mechanical property but also the low dimensional change. In this paper, the effects of increasing the green density on the sintered density, the dimensional change and the mechanical property are mainly discussed

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Property of New SEGLESS that is Segregation-free Steel Powder Mixture for Warm Compaction

  • Nishida, Satoshi;Furuta, Satoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.731-732
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    • 2006
  • Recently warm compaction techniques are focused on and commercialization of one high-density compaction process in the P/M industry. Another development is a new SEGLESS using a developed lubricant that reduces ejection force at room temperature compaction. It is possible to achieve high-density by reducing lubricant amount. In this paper we confirmed that green density was $7.35g/cm^3$ at 686MPa of compaction pressure when the new SEGLESS was applied to relatively lower temperature warm compaction process, such as $80^{\circ}C$.

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Influence of Mold Temperature, Lubricant and its Additional Quantity on Compressibility in Warm Compaction

  • Ushirozako, Tsutomu;Yamamoto, Masayuki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.195-196
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    • 2006
  • In recent years, demands for sintered ferrous material with higher strength are increasing. To satisfy these demands, studies and commercial use of the die wall lubrication method, the warm compaction method and the combination of both methods are widely carried out to achieve high density. The die wall lubrication warm compaction method makes it possible to achieve high density by reducing internal lubricant through die wall lubrication, although the method involves several issues such as prolonged cycle time due to lubricant spraying and difficulty in spraying lubricant in the case of compacting with complicated geometry. Meanwhile, the conventional warm compaction method requiring no die wall lubricant application cannot achieve such a high density as in the case of die wall lubrication warm compaction due to higher volume of internal lubricant. However, this report discloses our study result in which the possibility of improving density is exhibited by using a lubricant type with superior dynamic ejection property that can reduce volume of lubricant additive.

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High Performance Iron Powder Mixes for High Density PM Applications

  • St-Laurent, Sylvain;Azzi, Lhoucine;Thomas, Yannig
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.740-741
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    • 2006
  • The achievement of high density at reasonable cost is one of the major challenges of the P/M industry. One of the key factors contributing to the compressibility of a mix is the lubricant. New experimental lubricants enabling higher green density by conventional compaction or temperature-controlled die compaction were identified. The compaction and ejection characteristics of these new lubricants as measured with a fully instrumented lab press are presented and compared to that of conventional lubricants.

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Compaction and Sintering Behaviour of Zirconia Powders: I. Compaction Response (지르코니아 분말의 치밀화와 소결거동 : I. 가압에 따른 치밀화 응답)

  • ;Frank L. Riley
    • Journal of the Korean Ceramic Society
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    • v.29 no.6
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    • pp.489-495
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    • 1992
  • The continuous compaction response of zirconia powders prepared by different processing treatments was investigated. Though the yield point could be or not below 1 MPa, the change of slope was always observed at high pressure range around 60 MPa. Powder compaction was mainly governed by second compaction stage and compaction rate was decreased with increasing forming pressure. Rotary vacuum dried powder favored a high compaction density, whereas freeze dried and calcined powders favored an increase in the pressing efficiency. In order to extract more reliable information about powder compaction, it was necessary to use not only compaction response diagram but also compaction rate diagram.

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Densification of Mo Nanopowders by Ultra High Pressure Compaction (초고압 성형을 통한 Mo 나노 분말의 치밀화)

  • Ahn, Chi Hyeong;Choi, Won June;Park, Chun Woong;Lee, Seung Yeong;Kim, Young Do
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.166-173
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    • 2018
  • Molybdenum (Mo) is one of the representative refractory metals for its high melting point, superior thermal conductivity, low density and low thermal expansion coefficient. However, due to its high melting point, it is necessary for Mo products to be fabricated at a high sintering temperature of over $1800-2000^{\circ}C$. Because this process is expensive and inefficient, studies to improve sintering property of Mo have been researched actively. In this study, we fabricated Mo nanopowders to lower the sintering temperature of Mo and tried to consolidate the Mo nanopowders through ultra high pressure compaction. We first fabricated Mo nanopowders by a mechano-chemical process to increase the specific surface area of the Mo powders. This process includes a high-energy ball milling step and a reduction step in a hydrogen atmosphere. We compacted the Mo nanopowders with ultra high pressure by magnetic pulsed compaction (MPC) before pressureless sintering. Through this process, we were able to improve the green density of the Mo compacts by more than 20 % and fabricate a high density Mo sintered body with more than a 95 % sintered density at relatively low temperature.

Densification of TiO2 Nano Powder by Magnetic Pulsed Compaction (자기펄스 성형법에 의한 TiO2 나노 분말의 치밀화)

  • Kim, Hyo-Seob;Lee, Jeong-Goo;Rhee, Chang-Kyu;Koo, Jar-Myung;Hong, Soon-Jik
    • Korean Journal of Materials Research
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    • v.18 no.8
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    • pp.411-416
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    • 2008
  • In this research, fine-structure TiO2 bulks were fabricated in a combined application of magnetic pulsed compaction (MPC) and subsequent sintering and their densification behavior was investigated. The obtained density of $TiO_2$ bulk prepared via the combined processes increased as the MPC pressure increased from 0.3 to 0.7 GPa. Relatively higher density (88%) in the MPCed specimen at 0.7 GPa was attributed to the decrease of the inter-particle distance of the pre-compacted component. High pressure and rapid compaction using magnetic pulsed compaction reduced the shrinkage rate (about 10% in this case) of the sintered bulks compared to general processing (about 20%). The mixing conditions of PVA, water, and $TiO_2$ nano powder for the compaction of $TiO_2$ nano powder did not affect the density and shrinkage of the sintered bulks due to the high pressure of the MPC.

Effects of Soil Compaction and Artificial Pore Space on the Shoot Density of Tall Fescue (Tall fescue의 밀도변화에 미치는 토양경화와 공극률의 영향)

  • 이주삼;윤용재;김성규;윤익석
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.7 no.2
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    • pp.109-112
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    • 1987
  • This experiment was to study the effects of soil compaction and artificial pore space on the shoot density of tall fescue (Festuca arundinacea Schreb.). Tall fescue subjected to compaction treatments with control, 10, 20 and 40 kg power roller, used for two times bi-weekly during six months. Artificial pore space treatments were control, 13.5, 37.5 and 84.5% at 0-lOcm depth, respectively. 1. Soil compaction increased soil hardness and soil bulk density.2. Compaction level of lOkg (soil hardness 2.5kg/$cm^3$) showed the highest shoot density than that of other treatments. 3. Artificial pore space was positive significant correlated (p<0.01) with shoot density. 4. When over the 37.5% of total pore space could be mainternance for high shoot density after the soil compacted.

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Dynamic Compaction of Mechanochemically Alloyed Fe-Si Nano Powders by Magnetic Pulsed Pressure (기계화학적 합금화된 나노 Fe-6.5Si 분말의 자기 펄스압에 의한 동적성형)

  • Lee, G.-H.;Rhee, C.-K.;Kim, W.-W.;Yun, J.-W.;Lee, K.-S.
    • Journal of Powder Materials
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    • v.12 no.1
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    • pp.24-29
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    • 2005
  • Nano Fe-6.5wt%Si powders have been synthesized by mechano-chemical process (MCP) for an application of soft magnetic core. Owing to hard and brittle characteristics of Fe-6.5Si nano powders having large surface area, it is very difficult to reach high density more than 70% of theoretical density (~7.4 g/$cm_3$) by cold compaction. To overcome such problem a magnetic pulsed compaction (MPC), which is one of dynamic compaction techniques, was applied. The green density was achieved about 78% (~5.8 g/$cm_3$) by MPC at room temperature.

Experimental Study on Reinforcement Effect of Geosynthetics for Surplus Soil, an Unsuitable Fill Material (성토재료로 부적합한 현장 발생토의 토목섬유 보강효과에 관한 실험적 연구)

  • Hong, Young-Suk;Im, Jong-Chul;Kang, Sang-Kyun;Yoo, Jae-Won;Kim, Chang-Young
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.1
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    • pp.11-20
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    • 2018
  • Surplus soil is commonly used at construction sites, because suitable fill material is not always immediately available and leads to additional costs. However, most surplus soils do not meet the requirement of suitable fill material to achieve the stability and strength of embankments. In this study, Proctor compaction tests and field compaction tests were performed by installing geosynthetics to resolve the problems caused by compacting unsuitable soils. Compaction energy and the number of geosynthetics were changed under the type A- and D- and type A Proctor compaction tests (KS F 2312), respectively. The field compaction testing using geosynthetics was performed on surplus soils of high water content. Optimum water content and maximum dry density of compacted soil decreased and increased by reinforcing geosynthetics, respectively. Compaction curves behaved with geosynthetics as the compaction curves behaved with higher compaction energy. Efficient compaction was possible because the compaction energy increased to 2.10 and 2.71 times the compaction energy required to achieve the same maximum dry density with one and two geosynthetic layer(s), respectively. Furthermore, field compaction tests verified that efficient compaction was possible because the dry density of unsuitable surplus soils of high water content was increased by reinforcing geosynthetics.