• Title/Summary/Keyword: High-Speed Grinding

Search Result 141, Processing Time 0.031 seconds

엔드밀 정밀도 향상을 위한 주변기술 연구

  • 김경배;서천석;김영경;이용인;최영근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.10a
    • /
    • pp.450-455
    • /
    • 2002
  • Quality of endmill applied to high speed Machining can be classified in precision and tool life. Especially, Endmills are damaged easily when high speed machining are occurred vibration and deflection by thin and long shape of endmill, limitation of chip-pocket. Furthermore, Endmills are determined tool life by the quality of base material and the character of coating. This study have carried on research and analysis about grinding technique, circumference technique to improve precision that determine the quality of endmill. As the result of this study, that the technique is able to manufacture endmill applied to high speed Machining have been obtained.

  • PDF

Evaluation of Grinding Machining Characteristics of $ZrO_2$ Ferrule Using the Taguchi Method (다구치 방법을 이용한 지르코니아 세라믹스 페룰의 연삭 가공 특성 평가)

  • 김기환;최영재;홍원표;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.10a
    • /
    • pp.516-519
    • /
    • 2004
  • As the optical communication industry is developed, the demand of optical communication part is increasing. ZrO$_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general ZrO$_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of ZrO$_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. This paper deals with the analysis of the process parameters such as grinding wheel speed, grinding feedrate and regulating wheel speed as influential factors, on the concentricity and surface finish developed based on Taguchi's experimental design methods. Taguchi s tools such as orthogonal array, signal-to-noise ratio, factor effect analysis, etc. have been used for this purpose optimal condition has been found out. Thus, if possible be finding highly efficient and quality grinding conditions.

  • PDF

Grinding Characteristics of Structural Ceramics-I (구조용 세라믹스의 연삭특성에 관한 연구(I))

  • 하상백;정재극;이종찬
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.14-18
    • /
    • 1995
  • Although structural ceramics have excellent mectanical properties, it is very difficult to grind with high efficiency and high quality because of their high strength, hardness, and brittleness. Unfortunately machined ceramics often contain surface damages such as micro fracture and crack on account of brittle fracture. Therefore, is is important to minimize the brittle fracture. The present paper examines grinding characteristics of representative structural ceramics,such as Al /sab 2/O /sab 3/, SiC, Si /sab 3/ N /sab 4/. Effects of grinding variables including table speed and depth of cut on the grinding performance were investigated. Experimental results show that the surface quality is related to the specific grindings energy. The higher specific energy results in the better surface quality.

  • PDF

High Precision and Effective Grinding using Super Abrasives and ELID (초연삭입자와 ELID를 이용한 고정밀 고능률 연삭가공)

  • Koo, Yang;Kim, Gyung-Nyun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.4
    • /
    • pp.25-32
    • /
    • 2003
  • In this study, the grinding characteristics of CBN wheels, such as grinding force and surface roughness, have been compared and analyzed from various working conditions of spindle speed and depth of cut. To actualize high efficient grinding at ceramic and silicon nitride material, electrolytic in-process dressing (ELID) method has been applied at metal bonded diamond and CBN wheels. Super precision grinding using ductile mode at difficult-ta-cut materials could be performed.

  • PDF

Dynamic Characteristic Analysis of CNC Grinding Center (High-speed CNC Grinding Center구조의 동적거동 해석)

  • 박종권;노승국;성활경
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1996.11a
    • /
    • pp.648-652
    • /
    • 1996
  • Grinding Center(GC)는 머시닝센터가 갖는 드릴링, 태핑 등의 절삭가공의 수행은 물론 주축의 고속화, 이송계의 고정밀화를 토대로 연삭숫돌의 절삭성 회복과 다듬질면의 거칠기를 확보하기 위한 기계로서 Dressing/Truing장치, 기상계측 장치, CNC기능을 구비하여 테이블과 공구간에 3차원의 상대운동을 시킴으로써 평면연삭, 내면연삭, 홈연삭, 캠연삭 등의 복잡한 형상의 연삭가공에 대해서도 공정을 집약화 할 수 있는 기계이다.(중략)

  • PDF

Grinding Behaviour of Aluminum Powder for Al/CNTs Nano Composites Fabrication by Dry Grinding Process Using a High Speed Planetary Ball Mill (초고속 유성형 매체 분쇄기를 이용한 건식분쇄공정에서 Al/CNTs 복합재 제조를 위한 알루미늄분말의 분쇄거동)

  • Choi, Heekyu;Lee, Jehyun;Kim, Seongsoo;Choi, Gyungpil;Bae, Daehyung;Lee, Sungbak;Lee, Woong
    • Korean Journal of Materials Research
    • /
    • v.23 no.2
    • /
    • pp.89-97
    • /
    • 2013
  • The study of grinding behavior characteristics on aluminum powders and carbon nano tubes (CNTs) has recently gained scientific interest due to their useful effect in enhancing advanced nano materials and components, which significantly improves the property of new mechatronics integrated materials and components. We performed a series of dry grinding experiments using a planetary ball mill to systematically investigate the grinding behavior during Al/CNTs nano composite fabrication. This study focused on a comparative study of the various experimental conditions at several variations of rotation speeds, grinding time and with and without CNTs. The results were monitored for the particle size distribution, median diameter, crystal structure from XRD pattern and particle morphology at a given grinding time. It was observed that pure aluminum powders agglomerated with low rotation speed and completely enhanced powder agglomeration. However, Al/CNTs composites were achieved at maximum experiment conditions (350 rpm, 60 min.) of this study by a mechanical alloy process for Al/CNTs mixed powders because the grinding behavior of Al/CNTs composite powder was affected by addition of CNTs. Indeed, the powder morphology and crystal size of the composite powders changed more by an increase of grinding time and rotation speed.

The effects of surface grinding and polishing on the phase transformation and flexural strength of zirconia

  • Lee, Ji-Young;Jang, Geun-Won;Park, In-Im;Heo, Yu-Ri;Son, Mee-Kyoung
    • The Journal of Advanced Prosthodontics
    • /
    • v.11 no.1
    • /
    • pp.1-6
    • /
    • 2019
  • PURPOSE. The purpose of this in vitro study was to evaluate the effect of surface grinding and polishing procedures using high speed zirconia diamond burs with different grit sizes on the phase transformation and flexural strength of zirconia. MATERIALS AND METHODS. Forty disc shape specimens ($15{\times}1.25mm$) with a cylindrical projection in the center of each disc ($1{\times}3mm$) were fabricated with 3Y-TZP (Prettau, Zirkonzahn, Italy). The specimens were divided into 4 groups (n=10) according to the grinding and polishing procedures: Control group - grinding (coarse-grit diamond bur), Group 1 - grinding (coarse-grit diamond bur) + polishing, Group 2 - grinding (fine-grit diamond bur) + polishing, and Group 3 - grinding (fine grit diamond bur). Each specimen was analyzed by 3D-OM, XRD analysis, and biaxial flexural strength test. RESULTS. Based on the surface morphology by 3D-OM images, polished specimens showed smoother surface and lower roughness value (Ra). In the result of XRD analysis, partial phase transformation from tetragonal to monoclinic zirconia occurred in all groups. Control group, ground with a coarse grit diamond bur, showed more $t{\rightarrow}m$ phase transformation and lower flexural strength than Groups 1 and 2 significantly. CONCLUSION. The flexural strength in all specimens after grinding and polishing showed over 500 MPa, and those were clinically acceptable. However, grinding with a coarse grit diamond bur without polishing induced the phase transformation and low strength. Therefore, surface polishing is required for the occlusal adjustment using a high speed zirconia diamond bur to reduce the phase transformation and to prevent the decrease of flexural strength of zirconia.

Grinding Characteristic of Hard Disk Glass by Glass by ELLD Grinding

  • Kim, Gyung-Nyun;Hitoshi Ohmori
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.1 no.2
    • /
    • pp.61-66
    • /
    • 2000
  • In this paper, we discuss the machining characteristics of HDD glass. Glass is now being used globally as a data storage device, Such glasses are usually machined by lapping by this technique requires a long machining time, resulting in low productivity, For this reason, we examine the possibility of EILD grinding in HDD glass workpieces, A move to ELID grinding may result in substantial cost reduction. Our purpose is to investigate the grinding characteristics of HDD glass in ELID grinding. The bonding materials for fixing the abrasives of cast iron, cobalt and bronze are applied, and grinding conditions such as rotation speed and feeding are varied. Results show that with the use of ELID, mirror surfaces can be achieved with high efficiency.

  • PDF

A Basic Study of High Precision Spindle Design for Micro-Glass Lens Grinding (마이크로 렌즈 연삭기용 주축설계 및 제작에 관한 기초연구)

  • 김의중;한정훈;박상일;송승훈
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.57-60
    • /
    • 2002
  • The high precision spindle is essential fer mass and low cost production of aspherical glass lens. Especially, in the grinding process of micro glass lens the performance of the spindle determine the machined surface quality. For the aspheric micro glass lens grinding, we design and make a high precision spindle. We use air bearings for high speed and low motion errors of the spindle. And the driving mechanism is an air turbine to remove heat generation. In this study, we make basic performance requirements of the spindle through benchmarking. And we confirm the requirements by basic machining test. We test air consumption, static stiffness, run-out and vibration of the spindle.

  • PDF

Geometric Error Analysis of Surface Grinding by Design of Experiments (실험계획법을 이용한 연삭가공물의 형상오차 분석)

  • 지용주;곽재섭;하만경
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.13 no.4
    • /
    • pp.1-8
    • /
    • 2004
  • Various controllable parameters of an experiment have influence on grinding process. In order to get good products with a high quality, these parameters should be considered whether each parameter has relations to the quality. This paper describes the use of the design of experiments to minimize geometric error in surface grinding. Controllable parameters for the design of experiments were selected as spindle speed, table speed, depth of cut and grain size. From the experimental results, a degree of influence between these parameters and the geometric error was evaluated. An optimal set of grinding conditions was obtained by means of analysis of variance(ANOVA).