• Title/Summary/Keyword: High-Frequency Induction Heating

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A Study on the Deformation of O.D 245mm Off-shore Plant Pipe by Induction Bending (고주파 벤딩을 통한 직경 245mm 해양플랜트 배관의 변형에 관한 연구)

  • Joo, Yi-Hwan;Kim, Namyong;Kim, Dong-Seon;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.72-78
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    • 2022
  • Bending using high-frequency induction heating is used to bend pipes and sections, and is currently widely applied in industrial fields such as power generation facilities, ships, onshore plants, and offshore plants. The purpose of this study is to study the manufacturing process and design technology of high-frequency bending of pipe to make the best pipe design arrangement. Although various studies are being conducted in the field of high-frequency bending, more research is needed on high-frequency bending of pipes for ship building and offshore plants. The purpose of this study is to review the feasibility of production design using 3D model tool of S3D and AM(PDMS), and to review and improve bending thickness reduction, reduction rate, and roundness.

The power regulation of a High-Frequency Induction Heating System with time variance load using a neural fuzzy controller (뉴로퍼지 제어기를 이용한 고주파 유도 가열기의 시변부하에 대한 정전력 제어)

  • 장종승;김승철;임영도
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.2 no.2
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    • pp.223-230
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    • 1998
  • This paper describes a phase-shift pulse-width modulation and pulse-frequency modulation series resonant high-frequency inverter using IGBT(Insulated-Gated Bipolar Transistor) for the power control of high-frequency induction heating using neuro-fuzzy, which is practically applied for 20KHz~500KHz induction-heating and melting power supply in industrial fields. The adaptive frequency tracking based phase-shifting PWM(Pulse-Width Modulation) regulation scheme is presented in order to minimize switching losses. The trially-produced breadboards using IGBT are successfully demonstrated and discussed.

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Dual Mode Phase-Shifted ZVS-PWM Series Load Resonant High-Frequency Inverter for Induction Heating Super Heated Steamer

  • Hisayuki Sugimura;Hidekazu Muraoka;Tarek Ahmed;Srawouth Chandhaket;Eiji Hiraki;Mutsuo Nakaoka;Lee, Hyun-Woo
    • Journal of Power Electronics
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    • v.4 no.3
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    • pp.138-151
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    • 2004
  • In this paper, a constant frequency phase shifting PWM-controlled voltage source full bridge-type series load resonant high-frequency inverter using the $4^{th}$ generation IGBT power modules is presented for innovative consumer electromagnetic induction heating applications, such as a hot water producer, steamer and super heated steamer. The bridge arm side link passive capacitive snubbers in parallel with each power semiconductor device and AC load side linked active edge inductive snubber-assisted series load resonant tank soft switching inverter with a constant frequency phase shifted PWM control scheme is evaluated and discussed on the basis of the simulation and experimental results. It is proved from a practical point of view that the series load resonant and edge resonant hybrid high-frequency inverter topology, what is called, DE class type, including the variable-power variable-frequency regulation function can expand zero voltage soft switching commutation area even under low output power setting ranges, which is more suitable and acceptable for newly developed induction heated dual pack fluid heaters. Furthermore, even the lower output power regulation mode of this high-frequency load resonant tank inverter circuit is verified so that this inverter can achieve ZVS with the aid of the single auxiliary inductor snubber.

High-frequency Induction Heating Sintering of Hydroxyapatite-($ZrO_2+3%Mol\;Y_2O_3$) Bioceramics

  • Khalil, Khalil Abdel-razek;Kim, Sug-Won
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.924-925
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    • 2006
  • In this study, hydroxyapatite (HAp) and hydroxyapatite-yttria stabilized zirconia (HAp-3YSZ) with 20 vol.%-($ZrO_2+3%mol\;Y_2O_3$) nanopowders were consolidated very rapidly to full density by High-frequency induction heat sintering (HFIHS). Effects of temperature and the addition of 3YSZ on the toughness, hardness and microstructure properties have been studied. 3YSZ second phase toughening HAp composites with higher toughness were successfully developed at relatively low temperatures through this technique. Compared with hardness and toughness obtained for pure HAp, the hardness and toughness for HAp-20vol. % 3YSZ were much higher.

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Optimum Design of SCR Inverter for High-Frequency Induction Heating (SCR Inverter 고주파유도가열장치의 최적설계에 관한 연구)

  • 박성규;김주홍
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.14 no.1
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    • pp.23-28
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    • 1977
  • This paper describes the practical design of a SCR inverter which is suposed to be very much suitable for high frequency induction heating power source. In this design an optimum control technique was applied to maintain constant output power and constant power factor to various heating load by the use of frequency control. Some appreciable characteristics was obtained for some design guide of large ndstrial heating power sources by the test of the 3KHz, 3KW inverter which was designed in this study.

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Integrated Numerical Analysis of Induction-Heating-Aided Injection Molding Under Interactive Temperature Boundary Conditions (열-유동 상호작용을 고려한 유도가열 적용 미세 사출성형의 통합적 수치해석)

  • Eom, Hye-Ju;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.575-582
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    • 2010
  • In recent years, several rapid-mold-heating techniques that can be used for the injection molding of thin-walled parts or micro/nano structures have been developed. High-frequency induction heating, which involves heating by electromagnetic induction, is an efficient method for the rapid heating of mold surfaces. The present study proposes an integrated numerical model of the high-frequency induction heating process and the resulting injection molding process. To take into account the effects of thermal boundary conditions in induction heating, we carry out a fully integrated numerical analysis that combines electromagnetic field calculation, heat transfer analysis, and injection molding simulation. The proposed integrated simulation is extended to the injection molding of a thin-wall part, and the simulation results are compared with the experimental findings. The validity of the proposed simulation is discussed according to the ways of the boundary condition imposition.

Simulation of Curved Surface Forming of Steel Plate by Induction Heating (유도 가열을 이용한 강판의 곡면 성형 시뮬레이션)

  • Ryu, Hyun-Su;Kim, Ho-Kyeong;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4381-4387
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    • 2015
  • Ship hull is a compound curved shape and most of shipyards have been using gas heating method for the surface forming of steel plate. This traditional forming process have problems such as difficulties in heat input control and poor working conditions due to loud noise and air contamination. Recently, researches on automatic hull forming system have been conducted using high frequency induction heating method which have good control ability and favorable working environment. In this study, the induction heating simulation system for curved surface forming of steel plate was developed and induction heating experiments were performed. Based on the results of this study, efficient induction heating coil design and optimal heating conditions for the automatic hull forming system can be obtained.

Comparative Study on Numerical Analysis using Co-simulation and Experimental Results for High Frequency Induction Heating on SCM440 Round Bar (연동해석을 통한 SCM440 환봉의 고주파 유도가열 해석 및 실험 비교분석에 관한 연구)

  • Lee, Inyoung;Tak, Seungmin;Pack, Inseok;Lee, Seoksoon
    • Journal of Aerospace System Engineering
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    • v.11 no.3
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    • pp.1-7
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    • 2017
  • The applications of high-frequency induction heating has recently been studied in various industrial fields. In this study, induction heating is applied to a SCM440 specimen that is widely used in industry. The specimen was made up of a cylinder 20 mm in diameter and 160 mm long. An induction heating power supply module was used to generate heat in the cylinder at a high frequency (approximately 85 kHz) for 50 seconds. The temperature of the specimen was measured at the 150 mm length in 5 second intervals. Results such as joule heat and temperature are compared with the numerical model analysis using an electromagnetic-thermal co-simulation technique. The analytical model of the cylinder was modeled by considering the skin effect. The median measured temperature after induction heating was conducted for 50 seconds was $57.65^{\circ}C$, compared to a predicted analytical value of $57.27^{\circ}C$. Thus, the analytical results are in good agreement with the experimental results, and this model can predict the induction heating phenomenon numerically.