• Title/Summary/Keyword: High-Frequency Induction Heating

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A Study on the Optimization of Induction Heating System for Using Half-Bridge High-Frequency Series Resonant Inverter (Half-Bridge 고주파 직렬 공진형 인버터를 이용한 유도가열 시스템의 최적화에 관한 연구)

  • Kim, Chul-Ho;Shin, Dae-Cheul;Kwon, Hyuk-Min;Kim, Kee-Hwan;Kim, Yong-Ju
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.78-80
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    • 2005
  • This paper is described the stability and optimization according to each load of induction heating system for using half-bridge high-frequency series resonant inverter. Each metallic package is inserted into the ceramic type vessel with external working coil. This working coil is connected to the resonant inverter. It evaluates performance and stability of this system according to metallic package.

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Characterization and Transformation of 0.52%C steels for Wheel Bearing Units Produced by High Frequency Induction Hardening after Hot Forging (열간단조 후 고주파 유도경화에 의해 제조된 휠 베어링 유니트용 0.52%C강의 특성과 변태거동)

  • Choi, Byung-Young
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1103-1108
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    • 2010
  • We fabricated flanged outer races for wheel bearing units using 0.52%C clean steels, and then characterized and studied the transformation behavior. The outer races produced by hot forging and high frequency induction hardening in this study were analyzed through microstructural characterization using OM, SEM, TEM, and X-ray diffractometer and their microhardness depth profiles of the raceway contacted by balls were measured using MVH tester. The surface hardened layers with a uniform hardness profile in the raceway consisting of very fine martensite with sub-micron sized retained austenite could be formed for very short time during high frequency induction hardening after hot forging. The very fine martensite may be transformed on rapid cooling, from the inhomogeneous austenite nucleated on rapid heating in small particles of pearlitic cementite fragmentated by hot forging. On the other hand the sub-micron sized retained austenite may be chemically stabilized due to their extremely small size, from the small austenite nucleated at the grain boundaries.

Characteristic Analysis of Thyristor PWM Rectifier for low-frequency Induction Heating System (저주파 유도가열 장치용 싸이리스터 PWM 정류기의 특성분석)

  • Yoon D.C.;Lee K.B.;Choy Y.D.;Beak S.T.;Han B.M.;Soh Y.C.
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.681-684
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    • 2001
  • This paper proposes a new induction heating system composed of a thyristor PWM rectifier with a resonant commutation circuit. The operation of proposed system as first analyzed by a theoretical approach with equivalent circuits. And its verification was performed by computer simulations with EMTP. The proposed system can provide a solution for the power factor problem of the existing high-power induction heating system, which uses the line-commutated thyristor bridge in rectifier side.

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Electric Fan Heater Design for Eco-Energy Saving (친환경 에너지 절감형 전기온풍기 기구설계)

  • Sul, Yong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.474-479
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    • 2016
  • As the Eco-energy is recently required, electrical energy is fast increased. Several induction heating methods are attractive for Eco-energy and energy saving. In this paper, electrical fan heater was designed and developed with new concept for energy saving by electromagnetic induction heating. Proposed system was composed of three module, blast part, induction heating part and power transformation part. Induction heating method was adapted for heating and the resonant inverter was used for increasing of the power transformation efficiency. Full-bridge resonant inverter was adopted to resonant inverter. This system was composed of induction heating part made with metal(SUS 40 series), and power transformation part made with rectifier module, filter module and resonant inverter. From these results, the proposed new electric heater could be saved the energy from faster increasing the temperature compared to commercial gas and other electric heater. This electrical fan heater is possible to be used in field of home, commercial and agricultural area for eco-energy saving heater.

A Study on the Concave Type Hull Plate Forming using Induction Heating System (고주파 유도가열을 이용한 오목 곡면 곡가공에 관한 연구)

  • Hyun, Chung Min;Kim, Dae Kyung;Mun, Seung Hwan;Park, Jung Seo;Dohr, Kyu Won
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.128-134
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    • 2019
  • In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

Series Capacitor Compensated Resonant High Frequency Inverter with ZCS-Pulse Density Modulation fey Induction Heating Fixing Roller in Copy Machine

  • Ahmed T.;Shirai H.;Gamage L.;Soshin K.;Nakaoka M.
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.499-502
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    • 2003
  • This paper presents the voltage source type half bridge lossless auxiliary inductor snubber assisted series capacitor compensated resonant high frequency inverter for induction heated fixing roller in copy machines. This high-frequency inverter treated here can completely achieve zero current soft switching (ZCS) commutation for wide power regulation range under its constant frequency pulse density modulation (PDM) scheme. Its transient and steady-state operating principle is originally presented fur a constant frequency PDM control strategy under a ZCS operation commutation, together with its output effective power regulation characteristics-based on the PDM strategy. The experimental operating performances of this ZCS-PDM high frequency inverter using IGBTs are illustrated as compared with computer simulation ones. Its power losses and actual efficiency are evaluated and discussed on the basis of simulation and experimental results.

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Single Phase Utility Frequency AC-High Frequency AC Matrix Converter Using One-Chip Reverse Blocking IGBTs based Bidirectional Switches

  • Hisayuki, Sugimura;Kwon, Soon-Kurl;Lee, Hyun-Woo;Mutsuo, Nakaoka
    • Proceedings of the KIEE Conference
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    • 2006.10d
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    • pp.125-128
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    • 2006
  • This paper presents a novel type soft switching PWM power frequency AC-AC converter using bidirectional active switches or single phase utility frequency AC-high frequency AC matrix converter. This converter can directly convert utility frequency AC (UFAC, 50Hz/60Hz) power to high frequency AC (HFAC) power ranging more than 20kHz up to 100kHz. A novel soft switching PWM prototype of high frequency multi-resonant PWM controlled UFAC-HFAC matrix converter using antiparallel one-chip reverse blocking IGBTs manufactured by IXYS corp. is based on the soft switching resonance with asymmetrical duty cycle PWM strategy. This single phase UFAC-HFAC matrix converter has some remarkable features as electrolytic capacitor DC busline linkless topology, unity power factor correction and sine-wave line current shaping, simple configuration with minimum circuit components, high efficiency and downsizing. This series load resonant UFAC-HFAC matrix converter, incorporating bidirectional active power switches is developed and implemented for high efficiency consumer induction heated food cooking appliances in home uses and business-uses. Its operating performances as soft switching operating ranges and high frequency effective power regulation characteristics are illustrated and discussed on the basis of simulation and experimental results.

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