• 제목/요약/키워드: High-Efficiency Turning

검색결과 52건 처리시간 0.024초

적외선용 광학소자의 초정밀 절삭특성 (The Characteristics of Ultra Precision Machining of Optical Crystals for Infrared Rays)

  • 원종호;박원규;김주환;김건희
    • 한국기계가공학회지
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    • 제2권1호
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    • pp.57-62
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    • 2003
  • Machining technique for optical crystals with single point diamond turning tool is reported in tills paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. SPDT has been widely used in manufacturing optical reflectors of non-ferrous metals such as aluminum and copper which are easy to be machined for their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result, the cutting force is steady, the cutting force range is 0.05-0.08N. The surface roughness is good when spindle is above 1400rpm, and feed rate is small. The influence of depth of cut is very small.

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Si와 Ge의 초정밀 절삭특성 (The Characteristics of Ultra Precision Machining of Si and Ge)

  • 원종호;박상진;안병민;도철진;홍권희;김건희;유병주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.775-778
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    • 2000
  • Single point diamond turning technique fur optical crystals is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. SPDT has been widely used in manufacturing optical reflectors of non-ferrous metals such as aluminum and copper which are easy to be machined for their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of cur research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result, the cutting force is steady, the cutting force range is 0.05-0.08N. The surface roughness is good when spindle is above 1400rpm. and feed rate is small. The influence of depth of cut is very small.

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Design and Development of a Single-photon Laser and Infrared Common Aperture Optical System

  • Wu, Hongbo;Zhang, Xin;Tan, Shuanglong;Liu, Mingxin;Wang, Lingjie;Yan, Lei;Liu, Yang;Shi, Guangwei
    • Current Optics and Photonics
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    • 제6권2호
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    • pp.171-182
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    • 2022
  • A single-photon laser and mid-wave infrared (MWIR) common aperture optical system was designed and developed to detect and range a long-distance civil aviation aircraft. The secondary mirror of the Ritchey-Chretien (R-C) optical system was chosen as a dichroic lens to realize the design of a common aperture system for the laser and MWIR. Point spread function (PSF) ellipticity was introduced to evaluate the coupling efficiency of the laser receiving system. A small aperture stop and narrow filter were set in the secondary image plane and an afocal light path of the laser system, respectively, and the stray light suppression ability of the small aperture stop was verified by modeling and simulation. With high-precision manufacturing technology by single point diamond turning (SPDT) and a high-efficiency dichroic coating, the laser/MWIR common aperture optical system with a 𝜑300 mm aluminum alloy mirror obtained images of buildings at a distance of 5 km with great quality. A civil aviation aircraft detection experiment was conducted. The results show that the common aperture system could detect and track long-distance civil aviation aircraft effectively, and the coverage was more than 450 km (signal-to-noise ratio = 6.3). It satisfied the application requirements for earlier warning and ranging of long-range targets in the area of aviation, aerospace and ground detection systems.

효율 개선을 위해 캐스코드 구동 증폭단을 활용한 바이패스 구조의 2.4-GHz CMOS 전력 증폭기 (A 2.4-GHz CMOS Power Amplifier with a Bypass Structure Using Cascode Driver Stage to Improve Efficiency)

  • 장요셉;유진호;이미림;박창근
    • 한국정보통신학회논문지
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    • 제23권8호
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    • pp.966-974
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    • 2019
  • 본 연구에서는 저전력 영역에서의 효율을 개선하기 위해 바이패스 구조를 갖춘 2.4GHz CMOS 전력 증폭기를 제안한다. 바이패스 구조를 설계하기 위해, 구동 증폭단의 공통 게이트 트랜지스터를 두 개로 분할하였다. 공통 게이트 트랜지스터 중 하나는 고출력 전력 모드를 위한 전력단을 구동하도록 설계된다. 다른 공통 게이트 트랜지스터는 저출력 전력 모드를 위해 전력단을 바이 패스하도록 설계하였다. 측정 된 최대 출력은 20.35 dBm이며 효율은 12.10 %이다. 11.52 dBm의 측정 된 출력에서 효율은 전력증폭단을 바이 패스함으로써 1.90 %에서 7.00 %로 향상됨을 확인하였다. 측정 결과를 바탕으로 제안 된 바이 패스 구조의 타당성을 성공적으로 검증 하였다.

장거리 구동용 FTS 의 최적 제어에 관한 연구 (A study on the optimal control of Long Stroke Fast Tool Servo Systems)

  • 이상호;이찬홍;김갑순
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.818-821
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    • 2004
  • With a rapid development in the area of micro and ultra precision technology, the micro surface machining of small size parts are explosively increased. Especially, to improve efficiency of various beams in lens and reflector, non-rotational symmetric form and several mm level heights changeable surface can be machined at a time. These geometric complex 3D surface cannot be machined by general short stroke FTS. The long stroke FTS if firmly needed to move directly several mm and have nm level positioning accuracy for the complex surface form. The long stroke FTS used linear motors to drive moving unit long and fine, aero static bearings to decrease friction and moving errors in guide way, optical linear scale with nm level resolution to measure position of FTS. Furthermore, to increase the performance of acceleration of FTS, the light material, such as AL is used for the structure and the high stiffness box type structure is selected. In this paper, the genetic algorithm approach is described to determine a set of design parameters for auto tuning. The authors have attempted to model the design problem with the objective of minimizing the error, such as variable pattern change. This method can give the better alternative than existing other method.

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물 가스 개질 고속선회 소각로에 관한 융합연구 (Convergent Study on the Hydro-Gas Reforming Cyclo-Incinerator)

  • 한두희
    • 한국융합학회논문지
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    • 제11권10호
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    • pp.231-236
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    • 2020
  • 물 개질반응 고속선회 소각로 시험 설비를 제작하였다. 개질 반응실과 연소실은 직접 연결이 되게 하였다. 소각로와 집진 장치는 일체형으로 만들어 2중 격벽식 공기 냉각 구조로 만들었다. 송풍기를 집진장치 내부에 내장하여 공간적으로 효율성을 향상시켰다. 집진부의 옆에 부착된 다수의 집진통을 이용하여 분진을 수거하여 백필터가 별도로 필요없는 축류 유동형 다단식 집진장치를 적용하였다. 배출되는 가스 중 다이옥신을 측정한 결과 기준치 이하의 결과를 얻었다. 배출가스와 중금속을 측정한 결과 환경기준치 이하의 결과를 얻었다.

대용량 컨테이너 이송장치 기술개발 전략 연구 (A Study to Develop a Multiple Container Transportation System)

  • 오석문;이인묵
    • 한국산학기술학회논문지
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    • 제15권2호
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    • pp.638-645
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    • 2014
  • 컨테이너 물동량 증대에 따라 항만 내 타부두 간 환적 물동량 수요가 크게 증대되었으나, 기존 YT 방식의 타부두 환적은 이를 효율적으로 뒷받침하지 못하고 있다. 본 논문은 컨테이너항만의 경쟁력 향상을 위한 컨테이너 대용량 이송장치 개발방안을 제시하였다. 시스템 대안의 장단점 분석과 국내 터미널 운영형태를 고려하여 2단적재 다중 편성시스템(DMTS)을 최종 대안으로 선정하였다. DMTS 회전반경은 13.5m로, 국내 기존 항만의 layout에서 즉시 운용 가능할 것으로 판단된다. 특허분석을 통하여 DMTS 핵심기술 항목으로서 현가 조향장치 최적설계, 동력 및 동력전달 장치, 주행제어 및 안전감시장치, 그리고 트레일러 간 연결기 등을 도출하였다. DMTS는 국내 수출입 항만에 적용하는데 문제가 없으며 단위 수송용량이 높아 운영 효율성 개선에 기여할 것으로 판단된다.

대형 증기터빈 물유입에 의한 손상메커니즘 분석과 원상복구특성 연구 (Study on Damage Mechanism Analysis and Recovery Characteristic of the Large Scale Steam Turbine Cased by Water Induction)

  • 김두영;박광하;이봉희
    • 동력기계공학회지
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    • 제15권5호
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    • pp.22-29
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    • 2011
  • In this study, the damage mechanism of large scale steam turbine due to water induction was analyzed and recovery characteristics were reviewed. A turbine consists of the rotating rotor and the stationary casing, and the clearance between them is very small for the efficiency enhancement. If water induction, while relatively cold steam or water is introduced into turbine, occurs, the considerable humping is caused at the casing near the initial water induction point and that induces the rubbing between rotor and casing. Finally, it leads to the catastrophic failure. Bowed rotor has the different characteristics in the recovery depending on damage degree. The elastic deformation due to light rubbing is recovered by turning the rotor with 3 rpm under normal operation condition, but most plastic deformation due to rubbing deforms the local microstructure and that results in permanent deformation which could not be recovered under normal operation condition. Bowed rotor has diverse characteristics depending on the recovery method, and the method is empirical and needs the cutting edge technology. Careful recovery treatment of the rotor will eliminate the risks and secure the high quality rotor similar to new rotor. If any critical error is made during the recovery, the rotor would not be recovered permanently and it should be scrapped.

일반적인 블레이드 형상에서의 앞전 모서리 홈에 의한 말굽와류 제어 (Controlling Horseshoe Vortex by the Leading-Edge Chamfer Groove in a Generic Wing-Body Junction)

  • 조종재;최병익;김재민;김귀순
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년도 제31회 추계학술대회논문집
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    • pp.185-191
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    • 2008
  • 터빈 익렬 내에서 발생하는 2차유동은 터빈 익렬에서 전체 공기역학적 손실의 30$\sim$50%, 입구 스테이터에서는 약 20%를 차지하며 터빈 효율 향상에 있어 개선해야 될 중요한 부분으로 인식되고 있다. 본 논문에서는 블레이드 앞전에 모서리 홈을 만들어 홈의 높이 및 깊이 등의 형상 변수를 변화시켜가면서 말굽와류의 발생 영역 및 강도의 감쇄 특성 및 구조에 대해 상용코드인 $FLUENT^{TM}$를 이용하여 수치해석적인 방법으로 연구하였다.

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김 양식장 채취선의 운항거동과 수확조업에 관한 연구 (A study on the havesting process and operating behaviour of working ships for farming laver)

  • 김옥삼;민은비;황두진
    • 수산해양기술연구
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    • 제56권3호
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    • pp.223-229
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    • 2020
  • We analyzed the cutting mechanism of laver harvesting machine in the sea area near Gooam Port in Goheung, Jeollanam-do, and investigated the change and efficiency of laver collecting operation in the working ship. The laver working ship slides uniformly from the bow to the upper part of the laver collecting machine on the deck and cuts the wet laver attached to the bottom of the net at the blade of the havesting machine. The laver farming net, which was loaded with laver turrets on the deck by gravity and collected primitives, consisted of a ship structure that led to the stern side and into the sea. The working ship operation is in harvesting process while driving in a S-shape that is separated by one space to efficiently collect the laver net. During laver working ship operation, the speed was 0.51 m/s in the access stage, 0.56 m/s in the havesting stage, and 0.52 m/s in the exit stage. Considering the cutting edge life and production efficiency of the laver harvesting machine, it is appropriate to harvest 1.15 to 1.26 kg/rpm by operating at a rotational speed of about 700 to 800 rpm rather than forcibly harvesting the product at high speed. On the deck of the working ship, 959.7 kg of starboard and 1048.7 kg of center were 964.7 kg of port side. Based on the starboard, 9.3% of the central part and 0.5% of the port side appeared. The reason for this was due to the difference in harvest time according to the turning direction of the working ship.