• Title/Summary/Keyword: High speed tool

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A study on analysis of SM55C worked-shape in the BTA drilling (BTA 드릴링에 있어서 SM55C의 가공면 형상에 관한 연구)

  • 장성화
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.84-89
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    • 1998
  • BTA drilling among the deep hole drilling is using for the improvement of productivity and the high-efficient working. As the deep hole drilling with BTA drill is satisfied with the required quality by one-pass processing, more deeper hole depth, the accuracy of materials is affected by bending vibration and cutting speed. This paper is studied that the shapes of material (surface roughness, roundness) is affected by cutting condition compared actual roundness with lobe shape with modeling of computer through the experiments in the BTA drilling system with BTA drill.

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A study on the Improvement of the Performance of Biodirectional SM Actuator (NiTi 형상기억합금을 이용한 차동식 액츄에이터의 동작성능 향상을 위한 연구)

  • Jeong, Sang-Hwa;Kim, Hyon-Uk;Cha, Kyoung-Rae;Song, Suk;Shin, Byung-Su;Lee, Kyoung-Hyoung
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.346-351
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    • 2003
  • In the recent years, as the research and the development of micro and precision machinery become active, the interest of micro actuators using SMA(Shape Memory Alloy) has been increased. The dynamic characteristic analysis of SMA is necessary for actuator application and many common researches report the material characteristics of SMA sufficiently. However, the research on dynamic characteristics is very deficient. In this paper, the helical spring are fabricated with NiTi SMA wire of high resistivity. The force, response speed, temperature, and displacement are measured by digital force gauge, infrared thermometer, and laser displacement sensor so that the dynamic characteristics of this SMT is analyzed. Also, bidirectional actuator was fabricated and experimented for its performance

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Optimal Design for a Wall-Climbing Robot with Static and Vibration Characteristics (정적 및 진동 특성을 고려한 수직이동 로봇의 최적설계)

  • Ahn, Seok-Hee;Choi, Kook-Jin;Hong, Dae-Sun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.35-42
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    • 2008
  • Most of tasks for vertical surface work in shipyard have been accomplished by human workers. However, such manual work often causes injury to workers, also the production cost becomes high due to increasing individual wage. To cope with the circumstance, shipbuilding companies try to introduce wall-climbing robots for carrying out such kind of tasks. In designing a wall-climbing robot, it is essential to minimize its own weight to improve the performance such as moving speed and power saving. For such purpose. this study proposes a method of optimal design for a wall-climbing robot using a genetic algorithm with multi-objective function. Specifically, the thickness of the robot base is minimized to reduce the weight while maintaining the allowable strength and avoiding the resonance frequencies. The proposed method is applied to the design of a wall-climbing robot, and the result shows that the method is useful at an early design stage.

Implementation of 880Mbps ATE Pin Driver using General Logic Driver (범용 로직 드라이버를 이용한 880Mbps ATE 핀 드라이버 구현)

  • Choi Byung-Sun;Kim Jun-Sung;Kim Jong-Won;Jang Young-Jo
    • Journal of the Semiconductor & Display Technology
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    • v.5 no.1 s.14
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    • pp.33-38
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    • 2006
  • The ATE driver to test a high speed semiconductor chip is designed by using general logic drivers instead of dedicated pin drivers. We have proposed a structure of general logic drivers using FPCA and assured its correct operation by EDA tool simulation. PCB circuit was implemented and Altera FPGA chip was programmed using DDR I/O library. On the PCB, it is necessary to place two resistors connected output drivers near to the output pin to adjust an impedance matching. We confirmed that the measured results agree with the simulated values within 5% errors at room temperature for the input signals with 800Mbps data transfer rate and 1.8V operating voltage.

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An advanced PVD TiAIN multilayer coating for severe cutting conditions (극한 절삭조건에 적합한 새로운 다층 TiAIN 코팅)

  • 김종성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.783-791
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    • 2000
  • Increasing demands in productivity are propelling the development of new manufacturing methods like hard machining, high speed cutting (HSC) or machining of difficult to machine materials. In these processes the toois are subjected to very severe mechanical, tribological and thermal loads. They fail prematurely by abrasion, cratering, edge breakage and cold welding. The performance of such tools will be enhanced by better and more wear resistant coatings. The development of these new coatings shows a clear trend towards complex multi-component and multi-layer configurations. TiAIN multilayer coating belongs to these coatings for the new cutting tool generation. This paper tries to explain the benefits of the new coatings. TiAIN multilayer coating offers the following advantages: reduction of manufacturing costs. boost productivity, and lower coolant procurement, conditioning and disposal costs.

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채터 진동에서의 동적 절삭력의 모델링과 안정성 해석

  • 강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.28-32
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    • 1992
  • The elimination of chatter vibration is necessary to improve the precision and the productivity of the cutting operation. A new mathematical model of chatter vibration is pressented in order to predict dynamic cutting force from static cutting data. Chatter vibration occurring in the tool structure of lathe is treated theoretically, considering the regenerative effect. The Stability Analysis is carried out by a two degress of freedom system. The dynamic cutting force is analytically expressed by the static cutting coefficient and the dynamic cutting coeccicient which can be determined from the cutting mechanics. The static cutting coefficient controls high speed chatter stability, while the dynamic cutting coefficient dominates low chatter stability. From above considerations, the cirtical width of cut which governs chatter stability was obtained.

Numerical Analysis on Performance of Dental Air Turbine Handpiece for Various Reflection Angles of Turbine Rotor (터빈 로터 반사각에 따른 의료용 에어터빈 핸드피스의 성능에 관한 수치 해석)

  • Lee, Jeong-Ho;Lee, Sang-Do;Kim, Kui-Soon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.29-32
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    • 2008
  • Dental high-speed air turbine handpieces have been used as a dental cutting tool in clinical dentistry for over 50 years, yet little study has been reported on their flow and performance analysis. Therefore it is necessary to investigate turbine for the performance improvements of an air turbine handpiece. This paper presents pressure on turbine rotor and flow analysis in air turbine handpiece using CFD (computational fluid dynamics). Characteristics on each flow and pressure for four various reflection angles of turbine rotor are presented, and then performance change is analyzed about air turbine handpieces by CFD results.

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Dynamic Analysis for Performance Improvement of Line Center (라인센터의 성능향상을 위한 동특성 해석)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Kweon, Hyun-Kyu;Shon, Jae-Yool
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.75-83
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    • 2003
  • Recently, the machine tools have been needed for high speed and accuracy to increase productivity. The most Important thing to get a more stabilized machine is to know the frequency response which has an effect on manufacture a lot. This problem should be considered seriously by many researchers. There are many application programs about FEM but Just using FEM program to get information of the object is not enough to put our confidence in the stability of the machine tool design. Therefore, the purpose of this research is to make a study for proving one of the ways to design to produce stabilized a machine more efficiently by comparing FRT method and FEM. At these two tests, we can learn about the frequency response area causing resonance and we can reconfirm the result to trust.

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Cutting Force Analysis in End Milling Process for High-Speed Machining of Difficult-to-Cut Materials (난삭재 고속가공에서의 엔드밀링 공정의 절삭력 해석)

  • 전태수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.359-364
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    • 1999
  • Due to rapid growth of die and mould industries, it is urgently required to maximize the productivity and the efficiency of machining. In recent years, owing to the development of new kinds of material, die and mould materials are much harder and it is more difficult to cut. In this study, the workpiece SKD11(HRC45) is cut with TiAlN coated tungsten-carbide cutting tools. To find the general characteristics of difficult-to-cut materials, orthogonal turning test is performed. Orthogonal cutting theory can be expanded to oblique cutting model. The oblique cutting process in the small cutting edge element has been analyzed as orthogonal cutting process in the plane containing the cutting velocity vector and chip-flow vector. Hence, with the orthogonal cutting data obtained from orthogonal turning test, the cutting forces can be analyzed through oblique cutting model. The simulation results have shown a fairy good agreement with the test results.

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Study on the high performance On Off control for stble SRM drive (SRM의 안정된 운전을 위한 고정밀, 온, 오프 제어기법에 관한 연구)

  • 박성준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.159-164
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    • 2000
  • In SRM drive, The accuracy of the switching angles is dependent upon the resolution of the encoder and the sampling period of the microprocessor. As the speed increased, the amount of the switching angle deviation from the preset values is increased by the sampling period. Therefore, in this paper the low cost liner encoder for the practical and stable SRM drive is proposed and the control algorithm to provide the switching signals using the simple digital logic circuit is presented. and it is verified from the experiments that the proposed encoder and logic controller can be a powerful candidate for the practical low cost SRM drive.

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