• Title/Summary/Keyword: High speed rotor

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A Study on Balancing of High Speed Spindle using Influence Coefficient Method (영향계수법을 이용한 고속 스핀들의 밸런싱에 관한 연구)

  • Koo, Ja-Ham;Kim, In-Hwan;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.104-110
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    • 2012
  • The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, it was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

Influence of Different Frequency Harmonic Generated by Rectifier on High-speed Permanent Magnet Generator

  • Qiu, Hongbo;Wei, Yanqi;Yang, Cunxiang;Fan, Xiaobin
    • Journal of Electrical Engineering and Technology
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    • v.13 no.5
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    • pp.1956-1964
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    • 2018
  • Since the stator winding of High-Speed Permanent Magnet Generator (HSPMG) has few winding turns and low inductance value, it is more prone to be influenced by harmonic current. Moreover, the operation efficiency and the torque stability of HSPMG will be greatly influenced by harmonic current. Taking a 117 kW, 60 000 rpm HSPMG as an example, in order to analyze the effects of harmonic current on HSPMG in this paper, the 2-D finite element electromagnetic field model of the generator was established and the correctness of the model was verified by testing the generator prototype. Based on the model, the losses and torque of the generator under different frequency harmonic current were studied. The change rules of the losses and torque were found out. Based on the analysis of the influence of the harmonic phase angle on torque ripple, it is found that the torque ripple could be weakened through changing the harmonic phase angle. Through the analysis of eddy current density in rotor, the change mechanism of the rotor eddy current loss was revealed. These conclusions can contribute to reduce harmonic loss, prevent demagnetization fault and optimize torque ripple of HSPMG used in distributed power supply system.

Low-Cost Position Sensorless Switched Relutance Motor Drive Using a Single-Controllable Switch Converter

  • Yang, Hyong-Yeol;Kim, Jae-Hyuck;Krishnan, R.
    • Journal of Power Electronics
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    • v.12 no.1
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    • pp.75-82
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    • 2012
  • Elimination of rotor position sensors mechanically coupled with the rotor shaft is attractive to variable speed drives primarily due to increased system reliability and cost reduction. In this regard, search for a simple and robust position sensorless control has been intensified in past few years specifically for low-cost, high-volume applications such as home appliances. This paper describes a new parameter insensitive position sensorless control for switched reluctance motor (SRM) drives satisfying such a need in this market segment. Two consecutive switch-on times of the controllable switch in hysteresis current control are compared to estimate the rotor position and speed. The proposed sensorless control algorithm is very simple to implement since it does not depend on extensive computation or any additional hardware. In addition, the proposed method is robust in that its dynamic performance is least affected by system parameter variations. The proposed approach is demonstrated on a single-controllable-switch-converter-driven SRM with two-phases that lends itself to a system with low cost and compact packaging which comes close to the intended applications. Analysis and simulation results followed by experimental verification are presented to demonstrate the feasibility of the proposed sensorless control method.

A Three-Dimensional Numerical Simulation of Rotating Stall in an Axial Compressor (축류 압축기에서의 선회실속에 관한 3차원 수치해석)

  • Choi, Min-Suk;Oh, Seong-Hwan;Ki, Dock-Jong;Baek, Je-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.1 s.256
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    • pp.68-75
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    • 2007
  • A three-dimensional computation is conducted to simulate a three-dimensional rotating stall in a low speed axial compressor. It is generally known that a tip leakage flow has an important role on a stall inception. However, almost of researchers have taken no interest in a role of the hub-comer-stall on the rotating stall even though it is a common feature of the flow in an axial compressor operating near stall and it has a large effect on the flows and loss characteristics. Using a time-accurate unsteady simulation, it is found that the hub-comer-stall may be a trigger to collapse the axisymmetric flows under high loads. An asymmetric disturbance is initially originated in the hub-comer-stall because separations are naturally unstable flow phenomena. Then this disturbance is transferred to the tip leakage flows from the hub-comer-stall and grows to be stationary stall cells, which adheres to blade passage and rotate at the same speed as the rotor. When stationary stall cells reach a critical size, these cells then move along the blade row and become a short-length-scale rotating stall. The rotational speed of stall cells quickly comes down to 79 percent of rotor so they rotate in the opposite direction to the rotor blades in the rotating frame.

An Experimental Study on the Prediction Control Technique for a Magnetic Bearing (자기베어링 예측 제어 기법의 실험적 연구)

  • Kim, Chae Sil;Jung, Hoon Hyung;Shin, Min Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.99-104
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    • 2014
  • Active vibration control methods are required in the high speed rotor systems supported by magnetic bearings. A prediction control technique is one of the control methods. Gain and phase angle are primarily chosen with analyzing the responses for a certain rotor speed. The feasibility of this technique has been reported for only analytical simulations. Therefore this paper constructs the test rig supported by ball bearings with a magnetic bearing type actuator and develops a prediction control system by using LabVIEW and Compact RIO. Finally as rotating speeds are modulated, the gains and phase angles for the speeds are determined with vibration control of the test rig. This leads that the prediction control technique may be applied to the rotor system with the magnetic bearing.

Measurement of Flux Linkage in Salient Pole Rotor Type Single Phase SRM (돌극형 회전화 단상 SRM의 쇄교자속 측정)

  • Kim, Jun-Ho;Lee, Eun-Woong;Oh, Young-Woong;Lee, Min-Myung
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.123-125
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    • 2001
  • Salient pole rotor type single phase SRM(switched reluctance motor) uses the magnetic fluxes of radial and axial direction at the same time. Therefore the output power per unit volumn is very high and shaft length can be shorter than any other types of SRM with same output. Also, It can be manufactured with low cost thanks to simple structure and driving circuit. We already designed and manufactured prototype using the dynamic output equation of general rotating machine but the effect by salient pole structure was not considered. The most optimal design parameters for salient pole rotor type single phase SRM will be selected by comparing and analyzing the results from 3D FEM analysis, experimental values of the torque versus speed characteristics. and the nux linkage of prototype. Results for the former 3D FEM analysis and torque vs. speed characteristics were already obtained. Finally, we will measure the nux linkage of salient pole rotor type single phase SRM.

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Protection for DFIG using the d-q Equivalent Circuit (d-q 등가회로를 이용한 이중여자 유도발전기 보호)

  • Kang, Yong-Cheol;Lee, Ji-Hoon;Kang, Hae-Gweon;Jang, Sung-Il;Kim, Yong-Gyun;Park, Goon-Cherl
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.12
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    • pp.2173-2178
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    • 2008
  • A doubly-fed induction generator(DFIG) system has been widely used in the modem wind turbines due to variable-speed operation, high efficiency and small converter size. It is well known that an inter-turn fault of a generator is very difficult to be detected. The DFIG system uses a wound rotor induction machine so that the magnetizing current of the generator can be fed from both the stator and the rotor. This paper proposes a protection algorithm for a DFIG using the d-q equivalent circuit in the time domain. In the case of a DFIG, the voltages and currents of the rotor side as well as the voltages and currents of the stator are available. The proposed algorithm estimates the instantaneous(i.e., converted into the stationary frame) induced voltages from the rotor and the stator sides. If the difference between the two estimated induced voltages exceeds the threshold, the proposed algorithm detects the inter-turn fault. The algorithm can detect a inter-turn fault of a winding. The performance of the proposed algorithm is validated using a PSCAD/EMTDC simulator under inter-turn fault conditions and normal operating conditions such as an external fault and the change of the wind speed.

Design and Operation Characteristics of a Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.55-61
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    • 2002
  • The feasibility of an oil-free, motor-driven, two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by a 75 kW motor at an operating speed of 39,000 RPM, and a pressure ratio of the compressor is set up to 4. The analysis is performed by using bearing equilibrium position, heaving stillness, Campbell diagram, unbalance response, and stability. It is demonstrated in this paper that air bump bearings can be adopted well to an oil-free, motor-driven, centrifugal compressor. Specially, Cu-coated bump bearings have enough damping force to reduce a synchronous unbalance for rigid modes of the two-stage compressor. Futhermore, this concept may be applied to the flexible rotor system such as high speed turbomachinery with a super critical speed.

The Speed Character Measurements of the Single Phase SRM by using the Unipolar driving curcuit (유니폴라 구동회로를 이용한 단상 SRM의 속도 특성 측정)

  • Kim, Yong-Heon;Lee, Eun-Woong;Lee, Jong-Han;Jo, Yeon-Chan
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.887-888
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    • 2006
  • Switched Reluctance Motor(SRM) is rotated by reluctance force generated between rotor pole and stator pole. So SRM must be switched by exciting current according to rotor position. but SRM takes the advantages of high speed driving and very simple structure. The single phase SRM can not be start by itself and torque ripple is generated more than multi-phase SRM. But mechanical structure and driver is simpler than multi-phase SRM. The single phase SRM driver is composed with the absolute encoder and DSP to control exciting section and current, and is supplied by constant voltage. So The paper is intend to measure the speed charactrer of double silent pole type SRM by using the unipolar driving curcuit.

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A Sensorless Position Control System of SPMSM with Direct Torque Control (직접 토크제어에 의한 센서리스 SPMSM의 위치 제어 시스템)

  • Kim Min-Ho;Kim Nam-Hun;Kim Dong-Hee;Kim Min-Huei;Hwang Don-Ha
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.397-400
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    • 2001
  • This paper presents a implementation of digital sensorless position control system of surface permanent-magnet synchronous motor (SPMSM) drive with a direct torque control (DTC). The system are stator flux and torque observer of stator flux feedback control model that inputs are current and voltage sensing of motor terminal with estimated rotor angle for a low speed operating area, two hysteresis band controllers, an optimal switching look-up table, rotor speed estimator, and IGBT voltage source inverter by using fully integrated control software. The developed sensorless control system are shown a good motion control response characteristic results and high performance features using 1.0 (kW) purposed servo drive SPMSM.

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