• Title/Summary/Keyword: High speed model test

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Friction Power Loss Reduction for a Marine Diesel Engine Piston (박용엔진 피스톤 스커트 프로파일 변경에 의한 마찰손실(FMEP) 저감 연구)

  • An, Sung Chan;Lee, Sang Don;Son, Jung Ho;Cho, Yong Joo
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.132-139
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    • 2016
  • The piston of a marine diesel engine works under severe conditions, including a combustion pressure of over 180 bar, high thermal load, and high speed. Therefore, the analyses of the fatigue strength, thermal load, clamping (bolting) system and lubrication performance are important in achieving a robust piston design. Designing the surface profile and the skirt ovality carefully is important to prevent severe wear and reduce frictional loss for engine efficiency. This study performs flexible multi-body dynamic and elasto-hydrodynamic (EHD) analyses using AVL/EXCITE/PU are performed to evaluate tribological characteristics. The numerical techniques employed to perform the EHD analysis are as follows: (1) averaged Reynolds equation considering the surface roughness; (2) Greenwood_Tripp model considering the solid_to_solid contact using the statistical values of the summit roughness; and (3) flow factor considering the surface topology. This study also compares two cases of skirt shapes with minimum oil film thickness, peak oil film pressure, asperity contact pressure, wear rate using the Archard model and friction power loss (i.e., frictional loss mean effective pressure (FMEP)). Accordingly, the study compares the calculated wear pattern with the field test result of the piston operating for 12,000h to verify the quantitative integrity of the numerical analysis. The results show that the selected profile and the piston skirt ovality reduce friction power loss and peak oil film pressure by 7% and 57%, respectively. They also increase the minimum oil film thickness by 34%.

Simplified Dynamic Modeling of Small-Scaled Rotorcraft (축소형 회전익 항공기의 간략화된 동적 모델링)

  • Lee, Hwan;Lee, Sang-Kee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.8
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    • pp.56-64
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    • 2005
  • It is prerequisite that we have to fomulate the nonlinear mathematical modeling to design the guidance and control system of rotorcraft-based unmanned aerial vehicle using a small-scaled commercial helicopter. The small-scaled helicopters are very different from the full-scale helicopters in dynamic behavior such as high rotation speed and high frequency dynamic characteristics. In this paper, the formulation of the mathematical model of the small-scaled helicopter to minimize the complexity is presented by component and source build-up approach. It is linearized at the trim condition of hovering and forward flight and analyzed the flight modes. The results of this approach have general trends but a little difference. To verify this approach, it is necessary to compare this theoretical model with experimental results by system identification using flight test as a next research topic.

A Study on Noise Reduction of a DC Motor (DC 모터 소음 저감에 관한 연구)

  • 정일호;양홍익;박태원;김주용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.764-769
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    • 2004
  • The DC Motor in a vehicle may cause noise and vibration because of high speed revolution, which can make a driver feel uncomfortable. There have been various studies attempting to solve these problems, focusing mostly on the causes of and ways to reduce noise and vibration. It is suggested that the noise in a DC Motor may be primarily due to interaction between a brush and a commutator. Brush noise, the most common noise in a DC Motor, results from a brush bounced from the surface of the commutator, fluctuation of the friction between the brush and the commutator, and the impact on the brush when passing over slots of the commutator. Based on the noise test, one of the most important design parameters was shown to be the roundness of the commutator. As the DC motor is used, the roundness of the commutator gets bigger with subsequent increase of the level of brush noise and vibration. There must be a threshold in order to prevent the brush noise from getting worse. Using the method of CAE is more efficient than the real test for purposes of looking for various design parameters to maintain the roundness of the commutator. In this study, the design process to reduce the brush noise is presented with the use of a computer model. The design parameters to reduce the brush noise and vibration are proposed by using FEM. The design parameters are used to reduce the noise and vibration of a DC motor and it is verified with the test results on a fan DC motor in a vehicle. This method may be applicable to various DC motors.

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A Study on Noise Reduction of a Fan DC Motor in a Vehicle using FEM (유한 요소법을 이용한 차량용 팬 DC 모터 소음 저감에 관한 연구)

  • Jung, Il-Ho;Seo, Jong-Hwi;Park, Tae-Won;Kim, Joo-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.158-165
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    • 2004
  • The DC motor in a vehicle may cause noise and vibration because of high speed revolution, which can make a driver feel uncomfortable. There have been various studies attempting to solve these problems, focusing mostly on the causes of and ways to reduce noise and vibration. It is suggested that the noise in a DC motor may be primarily due to interaction between a brush and a commutator. Brush noise, the most common noise in a DC motor, results from a brush bounced from the surface of the commutator, fluctuation of the friction between the brush and the commutator, and the impact on the brush when passing over slots of the commutator. Based on the noise test, one of the most important design parameters was shown to be the roundness of the commutator. As the DC motor is used, the roundness of the commutator gets bigger with subsequent increase of the level of brush noise and vibration. There must be a threshold in order to prevent the brush noise from getting worse. Using the method of CAE is more efficient than the real test for purposes of looking for various design parameters to maintain the roundness of the commutator. In this study, the design process to reduce the brush noise is presented with the use of a computer model. The design parameters to reduce the brush noise and vibration are proposed by using FEM. The design parameters are used to reduce the noise and vibration of a DC motor and it is verified with the test results on a fan DC motor in a vehicle. This method may be applicable to various DC motor.

Estimation of Vertical Load Capacity of PCFT Hybrid Composite Piles Using Dynamic Load Tests (동재하시험을 통한 긴장력이 도입된 콘크리트 충전 강관말뚝을 사용한 복합말뚝의 연직지지력 평가)

  • Park, Nowon;Paik, Kyuho
    • Journal of the Korean GEO-environmental Society
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    • v.20 no.3
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    • pp.31-38
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    • 2019
  • To determine the optimum dynamic load test analysis for PCFT (Prestressed Concrete Filled steel Tube) hybrid composite piles that PCFT piles are connected to the top of PHC piles, the dynamic load tests and CAPWAP analyses were performed on two hybrid composite piles with steel pipe and PCFT piles as upper piles. The results of the dynamic load tests and CAPWAP analyses showed that the particle velocity measured in PCFT hybrid composite piles was equal to the wave speed of PHC piles when the strain gauges and accelerometers are attached to the surface of inner composite PHC pile after removing the steel pipe in the upper PCFT pile. In addition, when assuming that the material of that upper PCFT pile was the same as that of the lower PHC pile and the cross-sectional area of the steel pipe in upper PCFT pile was converted to that for concrete through the pile model (PM) in CAPWAP analysis, the accuracy of the CAPWAP analysis result for PCFT hybrid composite piles was very high.

Sloshing suppression by floating baffle

  • Kang, Hooi-Siang;Md Arif, Ummul Ghafir;Kim, Kyung-Sung;Kim, Moo-Hyun;Liu, Yu-Jie;Lee, Kee-Quen;Wu, Yun-Ta
    • Ocean Systems Engineering
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    • v.9 no.4
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    • pp.409-422
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    • 2019
  • Sloshing is a phenomenon which may lead to dynamic stability and damages on the local structure of the tank. Hence, several anti-sloshing devices are introduced in order to reduce the impact pressure and free surface elevation of liquid. A fixed baffle is the most prevailing anti-sloshing mechanism compared to the other methods. However, the additional of the baffle as the internal structure of the LNG tank can lead to frequent damages in long-term usage as this structure absorbs the sloshing loads and thus increases the maintenance cost and downtime. In this paper, a novel type of floating baffle is proposed to suppress the sloshing effect in LNG tank without the need for reconstructing the tank. The sloshing phenomenon in a membrane type LNG tank model was excited under sway motion with 30% and 50% filling condition in the model test. A regular motion by a linear actuator was applied to the tank model at different amplitudes and constant period at 1.1 seconds. Three pressure sensors were installed on the tank wall to measure the impact pressure, and a high-speed camera was utilized to record the sloshing motion. The floater baffle was modeled on the basis of uniform-discretization of domain and tested based on parametric variations. Data of pressure sensors were collected for cases without- and with-floating baffle. The results indicated successful reduction of surface run-up and impulsive pressure by using a floating baffle. The findings are expected to bring significant impacts towards safer sea transportation of LNG.

A Study on Transferred Load Reduction effect of Low Elastic Pad through Dynamic Response Analysis (동적응답해석을 통한 저탄성패드의 전달하중 저감효과 연구)

  • Kim, Hyun-Ju;Lee, Il-Wha;Cho, Guk-Hwan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2464-2472
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    • 2011
  • Train runs on high speed and the concrete track is constructed. Rail fastening device needs to reduce elasticity, transferred load, noise, and vibration etc. Consequently, low elastic pad has a great impact of the durability and stability of the track. In this study, discussed in previous studies, static numerical analysis and real scale repeated loading test, followed by dynamic response analysis were implemented. The most distinctive characteristics of the model proposed is to simulate the real wheel behavior on rail. And the main analysis object is to evaluate and compare the deformation characteristics of the transition track while load reduction effect of transfer on roadbed assessed by various low elastic pad.

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Occupant Analysis and Seat Design to Reduce the Neck Injury for Rear End Impact (후방추돌시 목상해를 고려한 승객거동해석 및 좌석설계)

  • 신문균;박기종;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.182-194
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    • 1999
  • Occupant injury in rear end impact is rapidly becoming one of the most aggravating traffic safety problems with high human suffering and societal costs. Although rear end impact occurs at relatively low speed , it may cause permanent disability due to neck injuries resulting from an abrupt moment, shear force , and tension/compression force at the occipital condyles. The analysis is performed for a combined occupant-eat model response, using the SAFE(Safety Analysis for occupant crash Environment) computer program. The computational results are verified by those from sled tests. A parameter study is conducted for many physical and mechanical properties. Seat design has been performed based on the design of experiment process with respect to five parameters; seat-back upholstery stiffness, torsional stiffness of the seat-back. An orthogonal array is selected from the parameter study. A good design has been found from the analysis results based on the orthogonal array. The results show that reductions of stiffness in seat-back upholstery and joint are the most effective for preventing neck injuries.

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An Experimental Study on Roll-Damping Characteristics of a Finned Spinning Projectile (회전발사체 미익형상 롤댐핑 특성에 관한 실험연구)

  • Oh, Se-Yoon;Lee, Do-Kwan;Kim, Sung-Cheol;Kim, Sang-Ho;Ahn, Seung-Ki
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.10
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    • pp.894-900
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    • 2012
  • The purpose of this research is to investigate the dynamic roll-damping characteristics of a spin-stabilized projectile in wind-tunnel testing. In the present work, the high-speed wind-tunnel tests for the roll-damping measurements were conducted on a finned spin-stabilized projectile model in the Agency for Defense Development's Trisonic Wind Tunnel at spin rates about 8,000 rpm. The test Mach numbers ranged from 0.6 to 0.9, and the angles of attack ranged from 0 to +15 deg. The evaluation of the bearing friction parameter was also conducted to eliminate the tare damping moment from the aerodynamic damping moment.

Study on Smart Seat Technology for Railroad Vehicles Using Piezoelectric Sensors (압전소자를 이용한 철도차량용 스마트 좌석 기술 적용성 검토)

  • Kang, Donghoon;Kim, Heon-Young;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.390-396
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    • 2014
  • A study on smart seats for railroad vehicles was conducted using piezoelectric (PZT) sensors. For this purpose, the concept of passenger friendly smart seats was defined, and a PZT sensor was selected as the optimum sensor based on this concept. Using PZT sensors, simulation tests were performed using a sub-scale model railroad vehicle. In these tests, the main functions of the smart seats were extracted and simplified to improve the effectiveness of the simulation tests. Based on the test results, the system for smart seats proposed in this paper was successfully verified using PZT sensors and the dedicated operation software for the system. This paper will contribute to the improvement of services in high-speed rail systems through advances in ticket checking tasks.